Final Results

Stanelco PLC 28 February 2005 Stanelco plc Preliminary Results for the Year ended 31 October 2004 Highlights 28 February 2005 • Turnover of £1.3 million (2003: £1.8 million) • Loss on ordinary activities before taxation of £2.8 million (2003: loss £0.6m) • Considerable investment and progress with tray-lidding RF sealing platform technology. Positive discussions continuing with Asda following signing of exclusive 60 day agreement • Frogpack(TM) patented and distributors appointed • Excellent progress with new product innovations using RF platform technology and biodegradeable materials including Cradlewrap(TM), Solutape (TM), airbag packaging and starch food packaging • Agreement reached with Cardinal Health regarding long term investment in InGel Technologies • Cash position strengthened since year-end through placing of 38 million shares for £4.8 million Philip Lovegrove, Chairman of Stanelco, commented: 'It has been a good year for the company, with substantial advances and progress as we pursue our strategy of developing our technologies to establish new processes and products. 'The business is now in an improved financial position and is well placed to reap the benefits of all the hard work in 2004. We look forward to the year ahead with optimism for the business and its shareholders alike, as we move towards acceptance and commercialisation of our technologies.' For further information please contact: Ian Balchin, Chief Executive, Stanelco Tel: 02380 867100 Jonathon Brill/Billy Clegg Financial Dynamics Tel: 020 7831 3113 CHAIRMAN'S STATEMENT FOR THE YEAR ENDED 31 OCTOBER 2004 During the year under review, the Board has been pleased to see substantial advances towards fulfilling the strategy that was outlined in my previous Chairman's statement, which indicated that significant developments to enter new markets based on our patented radio frequency (RF) technology were starting to bear fruit. It is therefore pleasing to be able to inform shareholders that these developments, based on the Group's substantial investment in research and development, have not only continued, but have gathered pace, with the result that a variety of products and processes are nearing commercialisation. The Board's overall strategy has been to transform the Group from a manufacturer and supplier of capital goods into cyclical markets, into an intellectual property business, exploiting the Group's core technologies. The most advanced applications at present are our RF tray-lidding and thermoforming processes aimed at the global food packaging industry. The accounts for the year show a loss for the Group of £2.8m on turnover of £1.3m, which reflects an operating loss of £1.2m (before exceptionals) resulting from the continuing low level of orders in the historic businesses and costs associated with developing the Group's strategic transformation. £1.7m of the disclosed loss includes expenditure incurred in the move to new premises and costs incurred in actively protecting the Group's intellectual property rights. The Board is currently not in a position to recommend a dividend for the period in question, but intends to consider payments as soon as it is appropriate to do so. Two corporate transactions of note were agreed in the calendar year of 2004. Aquasol, which specialises in packaging design for water soluble and biodegradable materials, was acquired and the joint venture with Cardinal Health on InGel, has been successfully re-negotiated. Positive additions to the Board have been made in the period and thereafter which will assist us in executing the Group's new strategy. Terry Robins has been appointed Chief Operating Officer with a specific remit to assist the group in achieving final commercialisation of its tray-lidding and thermoforming product suite. Terry spent over 30 years working for J. Sainsbury plc, latterly as Packaging Innovations Manager. Robert Boardman has been appointed Finance Director, having been Finance Director at Durlacher Corporation plc and previously at Altium Capital. Barrie Hozier will be retiring as a Non-Executive Director at the Annual General Meeting on 22 April 2005, and I would like to take this opportunity to thank him for his contribution and wish him well in his retirement. Since the financial year-end, the Board, advised by KBC Peel Hunt, has placed 38,000,000 shares at 12.825p, raising £4.8m before expenses. The proceeds of this placing will be used primarily for working capital relating to existing development projects. Shareholders will appreciate that huge efforts have been required of the management and staff in what has been a very busy and active time. Our thanks go to them and particularly to Howard White and Ian Balchin for the leadership they have exercised. The Group is currently concentrating on capitalising on its technological leadership in a variety of products, markets and applications. The Chief Executive's review gives a more detailed analysis of our prospects. The Board is extremely encouraged at the progress made by the Group in the last 18 months and it looks forward to further progress in this financial year. Philip Lovegrove, Chairman 28 February 2005 CHIEF EXECUTIVE'S STATEMENT FOR THE YEAR ENDED 31 OCTOBER 2004 The Stanelco group of companies (the 'Group') has brought together expertise in radio frequency (RF) technology, RF applications and biodegradable material sciences to create a revolutionary range of packaging technologies. Our philosophy is simple; New products and processes must offer solutions and applications which; give higher added value are greener and more environmentally sustainable than those they replace have protectable intellectual property rights Stanelco develops the products and processes to a demonstration stage and then works with partners in order to reach the markets; and under these circumstances Stanelco will usually seek to license its technology. Stanelco invests considerable time and resources in ensuring its technologies are protected via layers of patents wherever possible. In this way we believe we will minimise commercial risk and preserve the optimum value for shareholders. Products and processes offering the prospect of near term revenue generation are given priority access to the Group's resources. Tray-lidding & Thermoforming During the year Stanelco has applied its RF sealing platform technology to the welding of recyclable plastic 'mono-materials' for tray lidding and thermoforming, specifically in the food packaging area. This process offers substantial financial benefits to food pack houses, supermarkets and an improved end product for consumers. The process replaces heat-sealing as the method for sealing plastic film lids on to plastic trays for food packaging, especially where modified atmosphere packaging (MAP) is employed. MAP is used to extend the life of the product and so requires high integrity hermetic sealing. The current process of heat sealing has numerous drawbacks. It requires a laminated layer of polyethylene (PE) to act as a sealing layer. It is usually unable to reliably seal through contamination and is energy inefficient. By using Stanelco's sealing technology it is possible to offer enormous savings to both packagers and supermarkets alike by; Eliminating the PE layer to reduce the cost of each tray by up to 20% Vastly reduced wastage rates, resulting from the ability to seal through contamination Utilising a mono material so that trays become fully recyclable Applying RF energy only during the sealing process, providing a further energy saving of up to 70% Stanelco's RF sealing process has passed all electromagnetic compatibility tests (EMC) and its state of the art electronics achieve emission rates that are substantially lower than the European Union and United States recommended levels. In fact, our units currently emit less RF than the average mobile telephone. At the time of writing we are in advanced negotiations with Asda Stores. Stanelco has granted Asda an option until 10 April 2005 to consider entering into an exclusive arrangement for a minimum of 1 year for the UK and Ireland to introduce Stanelco's RF sealing technology to Asda's supplier base. Clearly, if things progress well with Asda, we would hope to introduce similar arrangements with Asda's US parent Walmart, and its affiliate in Germany. The Group continues to negotiate with a number of equipment manufacturers, including Reiser, in regard to the roll out of our tray-lidding and thermoforming technology. Stanelco will license the technology to the end user and will retain ownership of the patented RF generator and control system. End users will pay a yearly licence fee that will include maintenance of the system and ongoing user training and operational technology updates. Patents in regard to key aspects of this technology have been applied for. Starpol(TM) Starpol(TM) is a range of materials that utilises a technology that enables starch and PVA (polyvinyl alcohol) to be combined in any proportion to form a homogenous material. Our subsidiary Adept Polymers developed these materials to both lower the cost of water-soluble and biodegradable materials and to produce materials with improved properties over those currently available. We intend to incorporate these materials in several of our new applications such as CradleWrap(TM). Patents in regard to key aspects of this technology have also been applied for. Frog Pack(TM) Frog Pack(TM) is a patent applied for box designed to replace traditional packaging used for transporting delicate and/or valuable items that are vulnerable to damage in transit due to crushing or shock, such as electronics, car parts, glass items, compact discs, flowers, foodstuffs, medicines and medical devices. Its' unique design incorporates the unique SAAP (shock absorbing arcuate panels) technology developed by Aquasol. The registered design ensures that the optimum energy is absorbed and dissipated through the package and not the product, no matter which face of the pack receives the impact. At the time of writing Stanelco has appointed its first two distributors. More details can be found at www.frogpack.com CradleWrap(TM) CradleWrap(TM) is a new range of biodegradable air cushion packaging. The first product, CradleWrap(TM) Heavy Duty is a wrapping material containing air bubbles designed to absorb high impact. It is currently going through its final stages of testing and should soon be ready for manufacture on a pilot production line which we have installed. The material has already been demonstrated to hold its air bubbles for longer and to provide impact resistance greater than ten times that of competing products. Given these properties we expect CradleWrap(TM) to replace polyurethane foam for some applications. CradleWrap(TM) technology is an example of the kind of product that can be rapidly developed through a combination of the skills that now exist within the Group. Solutape(TM) Following the acquisition of Aquasol the group was able to accelerate development of a 100% water-soluble adhesive. This now gives rise to a new range of applications such as labels, tapes and films coated with the new adhesive formulation. Work is progressing with initial applications and we expect this to move to volume production during 2005. Biodegradable airbag packaging We are currently exploiting our low cost Starpol(TM) biodegradable materials to develop a range of air pillows used as packaging to fill voids. We are working closely with an internationally recognised air pillow manufacturer with a view to partnering with them to commercialise this technology. Food containers We announced during the year that we were working on biodegradable food containers, made predominantly from starch materials. Work on the first product is now reaching an advanced stage and if successful we hope to license it during the next year. Traditional RF business During the year we supplied what we believe was the world's largest RF furnace for making optical fibre to Japan. The market for this kind of furnace is showing little sign of recovering with customers keen to minimise capital expenditure. We have now outsourced all manufacture of these items but retain control of the intellectual property. We have, however, seen a useful recovery in the demand for consumable items for RF furnaces. We continue to make sales of mobile RF welding units for sealing industrial plastic bags. These units are three times more energy efficient than the heat-sealing units that they are designed to replace and give a high integrity seal. Applications include the sealing of waste bags for transit. InGel Technologies InGel Technologies Limited (InGel) was established to commercialise Stanelco's edible capsule making technology. Certain patents relating to this technology have been the subject of litigation between our subsidiary Stanelco RF Technologies Limited and BioProgress Technology Limited. The litigation relates to events which took place in the late nineteen nineties and centres on the entitlement to three families of patents. The court found that one of the families (making capsules from two water-soluble films using RF) belonged to BioProgress (except for some of the claims in the patent which were awarded jointly to Stanelco and BioProgress) and two of the families were found to belong to Stanelco (manufacture of capsules using rotary RF technology and the making of two compartment capsules using RF). For reasons which Stanelco does not accept, it was found to have breached its duty of confidence to BioProgress. As a consequence of the courts decision, Stanelco also has a liability to BioProgress in respect of costs and damages, although these have not yet been assessed. However, in the light of further evidence that has been identified since the original hearing, and on the basis of legal advice received, Stanelco believes that it will be able to continue to pursue this area of technology. Stanelco will also be seeking leave to appeal the court's judgement. Since the year-end Stanelco has agreed a modified arrangement with Cardinal Health in relation to its investment in InGel Technologies Limited (InGel). Cardinal Health invested further in InGel shares, in return for a sum of approximately £410,000 and other benefits, and depending upon certain criteria being met within two years, a possible further investment of up to approximately £410,000. As a result of this transaction Cardinal's ownership in InGel has increased in from 5% to 7.6%, and will increase if the further criteria are met, to 10%. InGel is important but, no longer a key element in the success of the Group and, in mitigation until matters are resolved, we have reduced the resource on this project. Financial Review The Group has invested considerable financial resources in the development and protection of its technologies in line with its strategy. £1.5m has been invested in research and development during the year. £1.7m has been incurred in the restructuring of the Group's business and the defence of patents. Outsourcing of elements of our traditional business has enabled us to move into more suitable and cost effective premises. Together with the drop-off in trading in the traditional RF business, this has given rise to a loss for the year of £2.8m. The Group's balance sheet has strengthened, with an increase in net assets of £3.4m and a cash inflow of £0.7m for the year. The Group has been able to fund its acquisitions, restructuring and investment in technology primarily by the issue of shares. Approximately 130 million shares were issued during the year at an average of 3.03 pence per share. The Board has continued to monitor costs carefully and whilst administrative costs have risen from £1.3m to £1.7m during the year, this increase comes at a time when the number of employees, many of which directly contribute to the Group's development of its technology platform, has grown from 36 to 44. I am pleased to report that the placing of 38 million shares for £4.8m in cash in February 2005 means that the Group has strengthened its balance sheet further and now has the financial resources to accelerate investment in its technologies as they progress towards commercialisation. Outlook In the light of the Board's confidence that the Group's tray-lidding and thermoforming technology will start to fulfil its huge potential, we continue to view the forthcoming year with optimism and look forward to being in a position to make further announcements regarding progress towards our first commercial orders for the technology soon. We are confident that negotiations with Asda Stores will continue to proceed towards agreement and that the first food packages sealed with our tray-lidding technology will reach supermarket shelves imminently. Thank You Thank you again to the team of hard working people at Stanelco who in partnership with our customers and suppliers continue to improve our business. Ian H Balchin Chief Executive 28 February 2005 CONSOLIDATED PROFIT AND LOSS ACCOUNT FOR THE YEAR ENDED 31 OCTOBER 2004 Note 2004 2003 £'000 £'000 Turnover Continuing operations 1,211 1,851 Acquisitions 121 10 ----- ----- 1 1,332 1,861 Cost of sales (797) (1,028) ----- ----- Gross profit 535 833 Distribution costs (41) (31) Administrative expenses (1,682) (1,319) Exceptional Costs of change of strategy, restructuring items : and 1 (1,669) (130) actions in patent defence ----- ----- OPERATING LOSS Continuing operations (2,787) (563) Acquisitions (70) (84) ----- ----- (2,857) (647) Interest receivable and similar income 14 24 Interest payable and similar charges (3) - ----- ----- LOSS ON ORDINARY ACTIVITIES BEFORE TAXATION (2,846) (623) Taxation 59 156 ----- ----- LOSS ON ORDINARY ACTIVITIES AFTER TAXATION (2,787) (467) Minority interest 4 2 Dividends (7) (70) ----- ----- RETAINED LOSS FOR THE YEAR (2,790) (535) ===== ===== Basic and diluted loss per share - pence 2 (0.370) (0.068) ===== ===== All transactions arise from continuing operations. All recognised gains and losses are included in the profit and loss account. CONSOLIDATED BALANCE SHEET AS AT 31 OCTOBER 2004 Note At 31 October 2004 At 31 October 2003 £'000 £'000 £'000 £'000 FIXED ASSETS Intangible assets 5,567 1,586 Tangible assets 918 502 ----- ----- 6,485 2,088 CURRENT ASSETS Stock 610 537 Debtors 651 515 Cash at bank and in hand 920 264 ----- ----- 2,181 1,316 CREDITORS: AMOUNTS FALLING DUE WITHIN ONE YEAR (1,292) (648) ----- ----- NET CURRENT ASSETS 889 668 ----- ----- TOTAL ASSETS LESS CURRENT 7,374 2,756 LIABILITIES CREDITORS: AMOUNTS FALLING DUE AFTER MORE THAN ONE YEAR (159) - PROVISIONS FOR LIABILITIES AND CHARGES 4 (1,093) (82) ----- ----- 6,122 2,674 ===== ===== CAPITAL AND RESERVES Called up share capital 832 702 Share premium account 5,209 1,597 Shares to be issued 2,500 - Profit and loss account (2,442) 348 ----- ----- SHAREHOLDERS' FUNDS 6,099 2,647 Minority interest - equity interest 23 27 ----- ----- 6,122 2,674 ===== ===== CONSOLIDATED CASH FLOW STATEMENT FOR THE YEAR ENDED 31 OCTOBER 2004 2004 2003 Note £'000 £'000 NET CASH OUTFLOW FROM OPERATING ACTIVITIES 5 (731) (367) RETURNS ON INVESTMENTS AND SERVICING OF FINANCE Interest received 14 23 Interest paid (3) - ----- ----- NET CASH INFLOW FROM RETURNS ON INVESTMENTS AND SERVICING OF FINANCE 11 23 ----- ----- TAXATION Corporation tax paid - (4) ----- ----- CAPITAL EXPENDITURE AND FINANCIAL INVESTMENT Investment in intangible fixed assets (1466) (619) Sale of tangible fixed assets 79 33 Purchase of tangible fixed assets (280) (144) ----- ----- NET CASH OUTFLOW FROM CAPITAL EXPENDITURE AND FINANCIAL INVESTMENT (1,667) (730) ----- ----- ACQUISITIONS AND DISPOSALS Cash at bank acquired with subsidiary 59 256 ----- ----- EQUITY DIVIDENDS PAID Dividends paid (79) (65) ----- ----- FINANCING Issue of ordinary share capital 2,919 - Capital element of finance lease payments (3) - New bank loan 150 - Repayment of loan capital (3) - ----- ----- NET CASH INFLOW FROM FINANCING 3,063 - ----- ----- ----- ----- INCREASE/ (DECREASE) IN CASH 6 656 (887) ===== ===== NOTES 1. TURNOVER AND PROFIT ON ORDINARY ACTIVITIES BEFORE TAXATION 2004 2003 £'000 £'000 Turnover Sales are made from the United Kingdom into the following geographical markets: United Kingdom 647 800 Europe 98 373 Asia 472 379 North America 40 304 Rest of world 75 5 ----- ----- 1,332 1,861 ===== ===== The world-wide activities of Stanelco plc are highly integrated and, accordingly, it is not possible to present geographical segment information for Profit Before Tax without making internal allocations, some of which are necessarily subjective. The net assets for the United Kingdom are as stated in the Consolidated Balance Sheet. 2004 2003 £'000 £'000 The profit on ordinary activities before taxation is stated after charging/(crediting): Depreciation, amortisation and impairment: Intangible fixed assets, owned 348 59 Tangible fixed assets, owned 157 122 Tangible fixed assets, leased 14 - Goodwill on investments 60 - Loss on disposal of tangible fixed assets 68 - Auditors' remuneration: audit work 46 17 non-audit work 29 8 Hire of plant and machinery 5 4 Operating lease rentals: Land and buildings 123 62 Loss on foreign exchange transactions 2 - Exceptional items Costs of change of strategy, restructuring and patent defence, more details of which are set out in the Chief Executives Statement. 1669 - Bad debt provision - 130 ===== ===== And after crediting:- Profit on disposal of tangible fixed assets - (5) ===== ===== 2. EARNINGS PER SHARE The calculation of earnings per share and diluted earnings per share is based on the loss after tax for the year of £(2,787,000) (2003: £(467,000) and a weighted average of 753,303,455 (2002: 691,032,490) ordinary shares in issue. 3. DIVIDEND The directors do not recommend the payment of a dividend. 4. PROVISIONS FOR LIABILITIES AND CHARGES Deferred tax Warranty Other Total provision provision provisions £'000 £'000 £'000 £'000 At 1 November 2003 64 18 - 82 Utilised in the year (64) (18) - (82) Provided in year - 12 1,081 1,093 ----- ----- ----- ----- At 31 October 2004 - 12 1,081 1,093 ===== ===== ===== ===== At 1 November 2002 195 15 - 210 Utilised in the year (131) (15) - (146) Provided in year 18 - 18 ----- ----- ----- ----- At 31 October 2003 64 18 - 82 ===== ===== ===== ===== The warranty provision is for expected warranty claims on products sold during the financial year by Stanelco RF Technologies Limited (formerly Stanelco Fibre Optics Limited). It is expected that this expenditure will be incurred in the next financial year. Other provisions relate primarily to best estimates of the costs incurred and committed in respect of the recent change of strategy, restructuring and actions in defence of patents. 5. RECONCILIATION OF OPERATING LOSS TO NET CASH OUTFLOW FROM OPERATING ACTIVITIES 2004 2003 £'000 £'000 Operating loss (2,857) (647) Amortisation and impairment of intangible fixed assets 348 59 Depreciation of tangible fixed assets 171 129 Amortisation of goodwill 60 - Loss / (profit) on sale of tangible fixed assets 68 (5) (Increase)/ decrease in stocks (61) 120 (Increase)/ decrease in debtors (98) 314 Increase/ (decrease) in creditors 563 (340) Increase in provision for liabilities and charges 1,075 3 ----- ----- Net cash outflow from operating activities (731) (367) ===== ===== 6. RECONCILIATION OF NET CASH FLOW TO MOVEMENT IN NET DEBT 2004 2003 £'000 £'000 Increase/ (decrease) in cash in the year 656 (887) Cash inflow from increase in debt lease financing (144) - New finance leases (54) - ----- ----- Change in net debt resulting from cash flows 458 (887) Net funds at 1 November 2003 264 1,151 ===== ===== Net funds at 31 October 2004 722 264 ===== ===== 7. ANALYSIS OF CHANGES IN NET FUNDS/DEBT 1 November Cashflow Acquisition Other non- 31 October 2003 (excl. cash and cash changes 2004 overdrafts) £'000 £'000 £'000 £'000 £'000 Cash in hand and at bank 264 656 - - 920 ----- 656 Bank loan - (147) - - (147) Finance leases - 3 - (54) (51) ----- ----- ----- ----- ----- 264 512 - (54) 722 ===== ===== ===== ===== ===== 8. CONTINGENT LIABILITIES Certain patents relating to Stanelco's edible capsule making technology has been the subject of litigation between our subsidiary Stanelco RF Technologies Ltd and BioProgress Technology Limited, more details of which are set out in the Chief Executives Statement. The Board have made provision against the estimated costs associated with this litigation and its possible outcomes based on legal advice. 9. REPORT AND FINANCIAL STATEMENTS The information relating to the year ended 31 October 2004 is extracted from the audited accounts that have not yet been filed at Companies House and on which the auditors issued an unqualified opinion. The information relating to the year ended 31 October 2003 is extracted from the audited accounts that have been filed at Companies House and on which the auditors issued an unqualified opinion. The above financial information does not constitute statutory accounts within the meaning of Section 240 of the Companies Act 1985. 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