Final Results

Bodycote International PLC 01 March 2005 EMBARGOED UNTIL 0700 HRS: 1 MARCH 2005 BODYCOTE INTERNATIONAL PLC PRELIMINARY RESULTS ANNOUNCEMENT FOR THE YEAR ENDED 31 DECEMBER 2004 • Sales up 2% to £457.2m after the impact of currency translation and disposals • Operating profit up 74% to £43.6m • Free cash flow up 88% to £57.1m • Net capital expenditure maintained at 0.8x depreciation • Debt reduced by £121.8m to £88.5m • Headline earnings per share 11.3p* (2003: 9.1p as restated**) • Dividend for the year increased to 6.1p per share (2003: 5.7p as restated**) SUMMARY OF RESULTS Year to Year to 31 Dec 2004 31 Dec 2003 £m £m Turnover 457.2 448.4 Headline Operating Profit * 52.1 41.7 Operating Profit 43.6 25.1 Non-operating exceptional charges (net) 11.2 26.5 Headline Profit before taxation* 44.2 32.0 Profit/(loss) before taxation 24.5 (11.1) Headline earnings per share* 11.3p Restated** 9.1p Basic earnings/(loss) per share 6.1p Restated** (6.3)p Dividend per share 6.1p Restated** 5.7p * Expressed before amortisation of goodwill (2004: £8.5m; 2003: £9.1m) and exceptional items (2004: £11.2m; 2003: £34.0m) ** Adjusted for the bonus element of the 1 for 4 rights issue completed in March 2004 Commenting on the results, John Hubbard, Chief Executive said: 'Bodycote delivered an encouraging performance in 2004. Our 'self-help' programme and restructuring initiatives ensured that the Group was well positioned to benefit from the pick-up in Aerospace and Industrial Gas Turbine markets. As a result operating profit grew by 74% on a modest increase in sales. We continued to gain new outsourcing contracts, with Strategic Partnerships and Long Term Agreements now accounting for 17% of Group turnover. Our successful rights issue provided additional financial flexibility and management's focus on improving cash flow and return on capital continued. 2005 has begun in line with our expectations and we anticipate that the Group will continue to progress through ongoing 'self help' programmes, improving market demand, disciplined capital investment and value enhancing acquisitions.' CHAIRMAN'S STATEMENT 2004 Introduction It has been an encouraging year. There has been a good recovery in our overall trading performance with consequent improvement in our profitability. The pressure on pricing and cost increases continued and the extent of the underlying operating improvement has been masked by the impact of currency movements, particularly in respect of the US dollar. Trading Turnover in the year improved by 2.0% to £457.2m (2003: £448.4m) and operating profit increased by 73.7% to £43.6m (2003: £25.1m). Our profit before taxation, goodwill and exceptional items was £44.2m compared to £32.0m in 2003. Goodwill amortisation was £8.5m (2003: £9.1m) and exceptional items were £11.2m (2003: £34.0m). All our Strategic Business Units (SBUs) experienced an increase in sales and in the main this translated into improved profitability. Of the £8.8m sales growth, all but £1.8m of our growth in sales has been organic as the acquisitions that we have made occurred late in the year. The disposal of electroplating has largely been completed and all the loss making plants have either been sold or closed. The increasing profitability of the anodising and organics businesses in Scandinavia and Germany supports the decision to retain them in the Group. Under the current accounting rules we are not able to treat the electroplating activities as discontinued until the process is completed, which we anticipate will be in the current year. We made four modest acquisitions in the year at a cost of £4.7m. In addition, in November, we transferred our PVD businesses into a strategic alliance with IonBond, creating an operation with strong technical skills and wide geographic scope which will be expanded by acquisition and leveraging its advanced coating technologies. Our ongoing tight control of capital expenditure brought about a further reduction in the year to £34.0m (2003: £38.3m). The £62.0m net proceeds from the rights issue in March greatly improved the strength of our balance sheet and gave us the financial flexibility to further develop the business. We have also generated free cash flow of £57.1m from trading and this has been complemented by £20.8m from our disposal programme. Consequently there has been a significant reduction in our net borrowings which have fallen from £210.3m to £88.5m. Operating Exceptionals and Exceptional charges Exceptional costs of £7.4m were incurred in 2004 in connection with the electroplating disposals. There was also an £3.8m exceptional charge in respect of transferring our PVD business into the IonBond strategic alliance. Dividend A final dividend of 3.85p is being recommended by the Directors, which together with the interim dividend, will make a total payment of 6.1p per share which is an increase of 7% (2003: 5.7p after adjustment for bonus element of the rights issue). The dividend will be paid on 6 July 2005 to all shareholders on the register at the close of business on 10 June 2005. Governance Apart from some minor areas which are explained in the Directors' report, Bodycote is in compliance with the 2003 FRC Combined Code. This mirrors the high level of compliance achieved by Bodycote in relation to the 1998 Code in the period 1999 to 2003. Plans are in place for reporting future results under International Financial Reporting Standards starting with our Interim Report in August 2005. Employees We have in the past emphasised the dedication and professionalism of our staff and it is pleasing that this year we can show very positive financial benefits from their efforts which complement the additional investment that was made by our shareholders. Current Trading and Prospects We are pleased with the current trading at the start of 2005, which is in line with our expectations. We look forward to the rest of 2005 with a degree of confidence that we can further improve our trading performance. As well as continuing to gain new outsourcing contracts we also expect to expand the Group with carefully chosen bolt-on acquisitions which will strengthen our existing businesses and extend their geographic spread. We have the essential ingredients of a strong balance sheet, capable people, productive facilities and systems to ensure the delivery of exceptional quality and service which should enable us to give a good account of ourselves in the changing market place. The strategy of the Group remains directed towards consistently delivering a pre-tax return on capital employed in the mid teens. J A S Wallace 1 March 2005 CHIEF EXECUTIVE'S STATEMENT 2004 INTRODUCTION I am pleased to report a welcome improvement in performance during 2004. We have divested the loss making electroplating operations and poor performing facilities have been sold, transferred or closed. Our PVD businesses have been consolidated into a strategic alliance to provide critical mass in this growing market. We have sharpened our Key Performance Indicator (KPI) metrics, standardised our reporting and improved benchmarking across the Group. All of these actions are helping to rebuild ROCE. Meanwhile, our successful rights issue strengthened the balance sheet. We have closed or sold 42 facilities in the past 3 years (13 in 2004) and acquired 10 new businesses (4 in 2004). We now have 261 facilities operating in 26 countries. Sales at £457.2m were 2.0% ahead of 2003. Excluding the disposed electroplating and PVD sales and using constant currency exchange rates, sales grew 8.5% compared to 2003, of which 8.0% points were an organic increase. With stable automotive markets, improved demand from general manufacturers, a strong rebound from the Industrial Gas Turbines (IGT) sector, new outsourcing business and increased market share, we were more able to offset cost pressures which resulted from normal wage and benefit increases and volatile energy costs. Operating profit (before goodwill amortisation and exceptional items) grew 25.0% to £52.1m compared with £41.7m a year ago. Without our self help programme and improved sales effort we would not have been able to post such an improvement in performance. I thank all the people in Bodycote who have helped deliver these improving results. STRATEGY Our strategy is based on disciplined investments in technologies with a good future, along with continued support of outsourced business from strong manufacturers focusing on their core competencies. Rapidly growing manufacturing demand in Eastern Europe and Asia will support the continued geographic expansion of the Group over the medium term. In addition, our Materials Testing Group is positioned to accelerate its growth by technology transfer, new outsourced programmes and acquisitions. OPERATIONAL REVIEW Securing major outsourcing opportunities remains a strategic focus to support our top line growth and margin enhancement. Bodycote's outsourcing initiative offers manufacturers lower total cost, equal or better quality and quick turnaround. The key is our technical expertise in niche technologies which are not core to most manufacturers and our highly productive model where we operate at optimum efficiency. As predicted, the trend to outsourcing and closure of in-house facilities, which is well established in Europe, is accelerating in North America, particularly in automotive. Outsourced work from Strategic Partnerships (SP) and Long Term Agreements (LTA) accounted for 17% of Group turnover as compared to 13% in 2003. Technology transfer initiatives continue to be successful, with niche capabilities being transferred geographically to existing facilities. These high value added services enhance customer satisfaction and lead to additional revenue. The cross selling and bundling of multiple services creates a unique offering which appeals to those manufacturers that wish to optimise their performance by focusing on core competencies. Our geographic and market spread reduces the risk associated with any one account. Our top ten customers accounted for approximately 10% of total turnover, compared to 9% in 2003. Heat Treatment At constant currency rates, Group wide sales grew 6.7% and operating profit improved 12.0%. North America At constant currency rates, sales increased 7.0% and operating profit was up 13.0%. Aerospace, IGT, and Oil & Gas all saw improved demand from a combination of market pickup and new outsourcing. The locations which are heavily automotive related saw a decline in the second half which, based on industry forecasts, will continue into 2005. The combination of price pressure and increases in energy and employee benefit costs continues to squeeze margins. We are now able to offer several high value added services (Low Pressure Carburising, EB Welding and Kolsterizing of stainless steel) to complement existing heat treating and brazing services thus helping to improve margins in the oversupplied North American market. Central European Group (CEG) At constant currency rates, sales grew 8.1% and operating profit was ahead 17.2%. Although a difficult environment for the manufacturing sector of the economies served by this SBU our strategies of pursuing outsourcing work, transferring technology and optimising operational efficiencies paid off. The targeted capital investment in equipment and people has allowed us to gain market share while improving the mix of work processed. All automotive focused facilities are now certified to the stringent TS 16959 while most facilities will achieve ISO 14001 environmental certification by the end of 2005. This positions us in line with quality and responsibility expectations of world class manufacturers. Our network of East European facilities was expanded at the start of 2005 by the commissioning of a facility in Poland which targets the high end aerospace and tooling markets. We today announced the acquisition of four well-resourced plants in Poland. We anticipate continued growth in our Eastern European operations during 2005 both organically and by acquisition. France, Belgium, Italy (FBI) At constant currency rates, sales improved by 1.2% but operating profit was flat. The challenges we face in France in particular are market migration, price pressures, mix change and cost creep. All facilities in France are now ISO 9000-2000 certified. In addition we now have several plants qualified to the aerospace mandated quality program ACMA-PRO which will be incorporated into the North American originated equivalent Nadcap in 2005. Belgium delivered modest sales growth and moved into profit after rationalisation of 3 facilities into 2. Nordic, UK (NUK) At constant currency rates, NUK sales increased 11.7% and operating profit grew 36.0%. The sales growth was driven by recovery of the IGT market and an increase in outsourced work. All UK facilities are now registered to the ISO 14001 environmental standard. We now have 9 facilities Nadcap UK accredited to meet mandates from several key customers such as Rolls-Royce and Boeing. Materials Testing At constant currency rates, sales grew 11.2% and operating profit grew 13.3%. By concentrating on the high value added services, cross border selling and an industry specific approach we have been able to gain market share at most of our laboratories. Sales increased in all geographies and margins were maintained or improved, with progress in Canada being notable. The USA saw an improvement in demand for aerospace, high end automotive and oil & gas testing but the gains were eroded by increased people costs and price pressures. We have won several significant outsourcing contracts. In the Middle East we successfully integrated the laboratories acquired from Carillion plc in 2003 resulting in a 45.0% sales growth year on year. Operating margin in the region was somewhat reduced from last year as 2004 had the tail end benefits of a major construction project that had run beyond the contractors completion date. All facilities are now ISO 17025 accredited; such standards are unique in the Gulf region and give us a competitive advantage as blue chip clients are increasingly insisting on these high standards to protect their major investments in construction projects such as the Dubai airport expansion. The Canadian Group won significant outsourced contracts from major aerospace, automotive prime and first tier suppliers while managing their costs well. In support of stringent new emission controls stipulated by the Environmental Protection Agency regulations due to come in force in 2007, we have invested in two advanced Heavy Duty Transient Cells for testing emission compliance in the heavy diesel engine market. This investment will start to generate revenue near the end of 2005. UK and Europe had good sales growth based on IGT, Oil & Gas, Health Sciences, and Environmental markets. HIP At constant currency rates, sales increased 23.9% and operating profit was up 113.4%. The sales growth was driven by an unexpectedly large increase in IGT demand for new and replacement parts. Aerospace demand picked up slightly in the second half of the year and is expected to maintain this trend throughout 2005. The very high operational gearing, evident in HIP during the downturn in 2002 and 2003, rebounded in our favour. Although margins recovered from 13.0% to 22.5% we still have work to do because the high investment in a HIP facility require yet higher margins in order to achieve an acceptable return on capital employed. We continue to work on innovative new applications in the powder consolidation sector. The ALON ceramic project saw sales increase 100% in 2004 but well behind original expectations. Demand for Densal(R) treatment of aluminium castings showed excellent progress in the European automotive sector. Two large HIP units which were out of service for a large part of the year will return to service in the first half of 2005. A used HIP unit, previously acquired at low cost, will be brought into service by the first part of 2006 in anticipation of continued increasing demand for IGT and recovering aerospace. Surface Engineering At constant currency rates and excluding PVD and discontinued electroplating, sales grew 7.5% and operating profit improved 49.6%. Anodising and Organics We are focused on developing this business by transferring know-how and processes between facilities and approaching customers in a more organised manner to gain market share based on technical capability. Diffusion Bonding Our K-Tech coatings continue to find more applications in the oil & gas, textile and steel rolling sectors. Being an engineered solutions business, we invest heavily in developing and proving application benefits. The CoatAlloy(R) process, which dramatically improves the performance and life of furnace tubes in ethylene production plants, started up in the second half of 2004. We experienced the usual teething problems associated with new processes. Technical issues are now resolved with deliveries expected to commence in the first half of 2005. Our two Sherardizing facilities were consolidated into Wolverhampton, UK and are now fully functional. This will improve capacity utilisation, technical support and profitability. We have several opportunities under development with customers in other geographies of our network which could see us install our first Sherardizing process capabilities outside the UK. To enhance our market coverage we are installing for start up in the first half of 2005 the Distek process, a modification to Sherardizing which allows a thicker yet ductile layer to be diffused onto the substrate. This process will offer customers an environmentally friendly alternative to galvanizing. We invested in expanded plasma spray capacity in France to satisfy contracts with suppliers to Airbus for plasma spray of titanium honeycomb parts and expect sales to start next year. We are planning to transfer this technology to our UK facilities in 2005. ACQUISITIONS, STRATEGIC ALLIANCES AND DIVESTITURES Several modest acquisitions were made during the year, at a cost of £4.7m, with the emphasis being to expand our Materials Testing operations. Two oil and gas laboratories were acquired in Canada with Hoogensen Metallurgical Engineering Limited and an environmental laboratory was added with Clyde Analytical Limited of Greenock, Scotland. After the year end, four UK environmental and occupational hygiene sites were acquired with Ensecon Laboratories Limited, expanding our health science operations. A controlling interest was also taken in a civil engineering test laboratory in Qatar. Haustrup Haerderi A/S heat treating in Denmark strengthened our existing market position and enabled us to rationalise our facilities and provide access into the Northern German market. Bird Electron Beam Corporation in Connecticut, USA adds expanded know-how to our North American Group in a technology that has proven to be of value to key customers in Europe. In addition, a significant strategic event was the formation of the second largest global Physical Vapour Deposition (PVD) Group resulting from the sale of our 10 PVD operations to IonBond for £25.1m net of costs, with Bodycote taking an initial 15% equity position in the enlarged Group, which was increased to 20% in early 2005 at a total cost of £7.3m. This move is in line with our strategy of growing high value niche businesses whilst managing the risk. The combined Group will trade under the IonBond name (capital 'B' in IonBond being the red centred Bodycote 'B' trademark) and has pro forma sales in 2004 of £53.2m and operates from 30 locations in 12 countries with more than 600 employees. A long-term cross selling agreement has been put in place under which Bodycote will continue to offer IonBond's PVD services to our extensive multinational client base and IonBond will market Bodycote's heat treatment, materials testing and hot isostatic pressing services. The strategic alliance establishes the technical skills and geographic scope to provide global blue-chip manufacturers with critical solutions. PVD is used in manufacturing to improve mechanical, tribological and decorative properties of components beyond those achievable by traditional methods and in an environmentally safe manner. Market and customer synergies between PVD and heat treating will be enhanced through the additional coverage offered by this focused strategic alliance, which has made an encouraging start. The divestiture of electroplating has almost been completed with the major loss making facilities divested in the first half and the remainder sold in the second half. Sales and losses before goodwill amortisation and exceptional items were £19.4m and £3.0m respectively compared to £26.0m and £6.8m in 2003. A total £37.4m exceptional write down has been taken of which £7.4m has been charged in the 2004 accounts, the balance of £30.0m having been provided in 2003. During 2004 disposal proceeds net of costs were £1.9m. We have retained the 5 highly successful anodising and organic coating businesses located in Sweden, Finland and Germany and will continue to develop this small specialised coatings Group. We believe anodising has significant growth potential due to the highly fragmented market and increased use of aluminium in manufacturing. SAFETY, HEALTH AND ENVIRONMENTAL (SHE) SHE has always been of major importance in our business and in 2004 we initiated an enhanced Group wide measurement and benchmarking system to help us better understand the reasons and root cause of accidents occurring within the Group, improve awareness among the employees, change behaviour and drive our accident rate towards our ultimate goal: zero. The unfortunate loss of life by two of our key team members at the Hereford HIP operation underlines the necessity of constant vigilance on the part of all of us. Just as in every other area of our business, we work on continuously improving our understanding and consistent application of safety procedures throughout the Group. We are funding a research project with the University of Southern California to advance safety procedures. CURRENT TRADING AND PROSPECTS The New Year has started as expected. With IGT markets having recovered strongly in 2004 we anticipate this sector will show more modest growth in 2005. Aerospace showed a slight increase in 2004 and we anticipate the pace of growth will remain steady throughout 2005. Automotive, which has been forecast to turn down for some time, saw a slowdown in North America, in particular in the second half of 2004, and we anticipate demand in 2005 will remain soft for that market. The Tooling market has continued to decline due to manufacturing of tools and dies being transferred to areas of lower cost where Bodycote does not currently have a significant presence. People are our number one resource. We will continue to focus our management efforts on improving the productivity and effectiveness of our human resources. Energy, our number two cost, is anticipated to remain relatively high but we expect to continue to pass most of these costs on to our customers. Overall we expect to continue our performance recovery through our continuous self help programmes, improving market demand and disciplined investments in capital and value enhancing acquisitions. John D. Hubbard 1 March 2005 GROUP FINANCE DIRECTOR'S STATEMENT Sales and Operating Profit The Group recorded sales of £457.2m, compared to £448.4m in 2003. Trading conditions improved in most of the Group's markets and although the headline turnover increased by only 2%, the improvement was 6.3%, at constant exchange rates. Excluding the discontinuing electroplating and transferred PVD businesses, local currency sales were ahead 8.6%. Existing operations accounted for £455.4m, whilst acquisitions added £1.8m. Sales Operating Profit* Margin £m £m £m £m % % 2004 2003 2004 2003 2004 2003 Heat Treatment 309.0 302.5 34.2 31.5 11.1 10.4 Materials Testing 65.6 61.2 12.4 11.4 18.9 18.6 Hot Isostatic Pressing 32.1 27.6 7.0 3.6 21.8 13.0 Surface Engineering 19.4 18.4 3.3 2.3 17.0 12.5 Electroplating (discontinuing) 19.4 26.0 (3.0) (6.8) (15.5) (26.2) Head Office - - (2.7) (1.6) Continuing operations 445.5 435.7 51.2 40.4 11.5 9.3 PVD (discontinued) 11.7 12.7 0.9 1.3 7.7 10.2 457.2 448.4 52.1 41.7 11.4 9.3 * before amortisation of goodwill of £8.5m (2003: £9.1m) and exceptional items of £11.2m (2003: £34.0m) As the year progressed, demand for the Group's services increased, following more than two years of difficult conditions. The improvement has been gradual and although less difficult than in recent years, the pricing environment remained challenging. Labour rates have been contained at a rate below inflation and the impact has been mitigated by improved productivity. Energy costs have been stable in continental Europe, but have increased during the autumn in the US and the UK by up to 20%. A majority of the additional cost has been recovered in selling prices. The benefits of our restructuring plans are being seen across the Group, but particularly with the exit from the electroplating businesses, which is essentially complete. Operating losses* in electroplating of £6.8m in 2003 were reduced to £3.0m in 2004, of which only £0.3m was incurred in the second half. £7.4m was charged as an exceptional item in respect of closure and divestment costs bringing the total to £37.4m in 2003 and 2004. Overall Group operating profit* increased from £41.7m to £52.1m. Following an approach from SSCP Coating S.a.r.l, Bodycote transferred its PVD business and assets to IonBond, realising £25.1m net of costs. An exceptional charge in 2004 of £3.8m, including the transaction costs, was required in connection with the transaction. As part of the agreement, the Group has also reinvested £5.2m for a 15% stake in the combined business and a further 5% was acquired in early 2005 at a cost of £2.1m. Heat Treatment The UK heat treatment business saw sales increase 9.7% with operating profits up 18.4%, as demand improved in both the power generation and construction sectors. The Nordic region produced a significant improvement, with local currency organic sales up 8.5% and the Haustrups acquisition adding a further 5.3%. New outsourced work has been gained in automotive and general engineering and, with improved cost control and the benefit of the new plant in Denmark, operating profit was ahead by 81.9%. The Central European Group delivered another excellent set of results as outsourcing gains, particularly in automotive, more than made up for any underlying macro economic weakness. Sales and operating profit (at constant exchange rates) advanced 8.1% and 17.2% respectively. The France/Belgium/Italy business unit suffered the weakest level of demand in the Group with the twelve-month moving average of sales only beginning to pick up in quarter four. Consequently sales were ahead marginally and operating profits (expressed in local currency) were flat year on year. North America saw sales improve by 7.0%, as demand across most sectors and regions moved up. However, pricing pressure remains stronger than in Europe due to continuing over capacity in the market place and, coupled with higher energy costs, margin improvement was modest. Materials Testing The Materials Testing business continues to meet our growth expectations and, at constant exchange rates, sales increased by 11.2% and net margins were maintained at 19.0%. Sales were ahead in all regions and with the exception of a flat performance in the Middle East so was operating profit. In the UK, our well established metallurgical laboratories saw a relatively weak performance against a background of soft general engineering demand. However, this was more than offset by strong IGT demand for radiography and growth in health sciences. The European laboratories again performed strongly as a result of increased activity in oil and gas exploration. The business moved ahead in the Middle East following the acquisition in 2003 of the laboratories from Carillion plc and the continuing strength in both the construction and oil and gas sectors and consequently sales were up 44.9%. Canada made a major step forward based on notable outsourcing contracts in aerospace and automotive engines testing. The USA also had a good performance helped by a much stronger level of activity in oil and gas and some improvement in aerospace demand. Hot Isostatic Pressing Overall, HIP sales in local currency were up 23.9% and profits a pleasing 113.4% higher. Consequently margins improved to 22.5%. The UK and particularly the US saw a notable increase in demand from precision casting customers who serve the IGT market. The USA had its best ever HIP sales. The European plants were more mixed as IGT constitutes a small part of their business which is more focused on powder consolidation and production of near net shapes but all showed improvement compared to 2003. Densal(R) sales continue to increase, particularly for automotive and it is likely that additional capacity will be needed in 2005. Surface Engineering Following the decision to exit the electroplating business, the Group is now focused on nurturing a portfolio of niche coatings businesses which offer proprietary technology or specialist know-how and which complement our core heat treatment business. Sales in local currencies increased by 7.5% and operating profit by 49.6% driven by the specialist anodising plants in Sweden, which offer services principally to automotive and telecoms customers. We also continued to expand the use of K-Tech(R) ceramic coatings and established the first production location for CoatAlloy(R) metallic coatings. PVD In the ten months prior to transferring the PVD business into IonBond sales were up 13.8% at constant exchange rates, as demand from automotive customers for tribological coatings continued to increase. However, profits were flat due to increased marketing and development costs. Since the transfer, given the Group's significant influence on IonBond, profits will be included in the Group's results on an equity accounting basis. With a 15% shareholding, the Group's share of operating profits in November and December were immaterial. Electroplating The major loss making facilities were sold or closed in the first half of 2004, which enabled us to operate at close to breakeven (loss £0.3m) in the second half. We expect the divestiture programme to be completed in early 2005. Profit Before Tax, Goodwill Amortisation and Exceptional Items Profit before tax, goodwill amortisation and exceptional items was £44.2m compared to £32.0m last year. In 2004, the Group recorded exceptional charges of £11.2m relating to the costs of the disposal of the electroplating business (£7.4m) and the merger of PVD assets with IonBond (£3.8m). Operating profit before goodwill amortisation and exceptional items increased from 2003 to 2004 by £10.4m. Foreign exchange movements during the year resulted in a net reduction to operating profit of £2.5m. The effect of applying current exchange rates to the 2004 results would be an adverse impact on operating profit of approximately £0.2m, although this would be entirely offset by interest savings on dollar borrowings. The Group's interest charge was reduced from £9.7m to £7.9m reflecting lower borrowings and the benefit of a weaker US dollar. Goodwill amortisation reduced by £0.6m to £8.5m as a result of the electroplating and PVD disposals. Taxation The effective tax rate in 2004, before the amortisation of goodwill (which is not generally allowable for tax) was 17% (2003: 69%). The figure is distorted by the exceptional charges related to the disposal of wet coatings and the merger of the PVD business with IonBond. Before exceptional charges and goodwill amortisation, the effective tax rate is 21.4% (2003: 22.3%), reflecting the mix of taxable profits and losses and the jurisdictions in which the Group operates. Earnings Per Share Headline earnings per share were 11.3p (2003: 9.1p as restated), with basic diluted earnings per share being 6.1p (2003: loss per share 6.3p restated). The Board is recommending a final dividend of 3.85p (2003: 3.6p after adjusting for the Rights Issue) per share. The dividend is covered 1.9 (2003: 1.6) times by headline earnings. Interest was covered 6.6 (2003: 4.3) times by operating profit before goodwill and exceptional items. Capital Expenditure Net capital expenditure for the year was £34.0m compared to £38.3m in 2003. The multiple of depreciation (net capital expenditure divided by depreciation) has remained at 0.8 times as the Group continues to maximise the benefit from previous investments. Major projects undertaken during the year included an additional fully automated sealed quench furnace line in Vasteras, Sweden, re-location and expansion of our Materials Testing laboratories in Houston, USA (to be completed in 2005), completion of a new facility specialising in low pressure carburising in Livonia, USA and the start-up of an installation of a Kolsterising line in London, USA. Cash Flow and Borrowings After allowing for capital expenditure, interest and tax the Group generated free cash flow of £57.1m compared to £30.3m in 2003 and cash flow from operations increased to £104.3m from £83.9m in 2003. There has been continued focus on cash collection, which has seen debtor days maintained at 65. Acquisitions, along with the investment in IonBond, resulted in net cash payments of £9.9m. In March 2004 the Group successfully completed a 1 for 4 Rights Issue which raised £62.0m net of expenses. Net borrowings ended the year at £88.5m, a reduction in the year of £121.8m; gearing was reduced from 56.7% to 20.3%. Treasury Treasury is managed centrally covering borrowings and its components. The objective is to minimise risk through a balanced approach. Funds are obtained via privately placed bonds and from banks. The Group aims to have a range of maturities, both committed and uncommitted, currently ranging from 364 day facilities to the five years remaining on the private placement senior notes. The Group also aims to have a mix of fixed and floating rate debt to achieve the desired profile and to manage interest rate volatility. During 2004 the balance has been weighted towards floating allowing the Group to benefit from continued low rates. Funding of overseas activities is generally via local currency borrowings so as to provide a partial hedge against the impact of exchange rate volatility on asset values as translated into Sterling on consolidation. Pensions The Group has elected to adopt the transitional provisions of FRS 17 (Retirement Benefits) and consequently there is no impact on the 2004 figures. If FRS 17 had been fully adopted in 2004, the Group would have recorded an additional liability, net of deferred tax, in its balance sheet of £15.5m (2003: £10.0 m) relating to defined benefit schemes in the UK, France and USA of which the UK plan accounted for £14.5m (2003: £8.7m). The US plans were inherited with the acquisition of Lindberg. Three of these plans have been closed and no further benefits are accruing. A further two remain open under the terms of union agreement. The actuaries to the UK scheme have advised that contributions to that plan be increased by £0.4m in 2005. International Financial Reporting Standards Following the EU's adoption of Regulation No. 1606/2002 on the use of International Financial Reporting Standards (IFRS) by EU-listed companies, the Group is implementing IFRS from 1 January 2005. The first financial information to be reported by the Group in accordance with IFRS will be for the six months ending 30 June 2005 but the requirement to present comparative information means that a balance sheet as at 31 December 2003 and primary statements for 2004 prepared in accordance with IFRS will also be required. The Group has continued to report its consolidated accounts in accordance with UK GAAP for 2004. The Group plans to provide a separate reconciliation of the UK GAAP 2004 results and the balance sheet at 31 December 2003 to IFRS during the second quarter of 2005. At that time a full explanation of the known impacts of IFRS will be given as well as details of the accounting policies that are expected to be adopted under IFRS as from 1 January 2005. This analysis of the impact of IFRS is being prepared by the Directors using their best knowledge of the expected standards and interpretations expected to be effective, and the accounting policies expected to be adopted, when the Directors prepare the company's first complete set of IFRS financial statements as at 31 December 2005. Therefore, as these interpretations develop, there is a possibility that the analysis may evolve further before constituting the final IFRS balance sheet as at 31 December 2005 when the Company prepares its first complete set of IFRS financial statements. Our work to date has identified that the following areas will impact the Group's accounts: Retirement Benefits Under UK GAAP, the Group currently accounts for defined benefit pension schemes in accordance with SSAP 24 Accounting for Pension Costs (SSAP 24). The Group also reports the transitional disclosures required in accordance with FRS 17 Retirement Benefits (FRS 17), including the adjustment from the figures reported under SSAP 24 which would be required if FRS 17 was adopted in the financial statements. The methodology and assumptions used to calculate the value of pension assets and liabilities under FRS 17 are substantially consistent with the requirements of IAS 19 Employee Benefits (IAS 19). Proposed Dividends Under SSAP 17 Post Balance Sheet Events, proposed dividends are accrued for as an adjusting post balance sheet event in the accounting period to which they relate. Under IAS 10 Events after the Balance Sheet Date, dividends are recognised in the accounting period in which they are declared. Accordingly, the Group will reverse the accrual for its final dividend and report it in the consolidated IFRS accounts for the following period. Intangible Assets - goodwill Under UK GAAP, the Group's policy is to capitalise goodwill in respect of businesses acquired and amortise it on a straight line basis over its estimated useful economic life, which has been assessed as 20 years for all acquisitions to date. On transition to IFRS, IFRS 1 requires the Group to review the carrying value of capitalised goodwill at 31 December 2003 for potential impairments. In accordance with IFRS 3 Business Combinations, no amortisation of goodwill will be charged in the Group's consolidated IFRS accounts from 1 January 2004. Instead, annual reviews of the goodwill will be performed to test for potential impairments. Share-based Payments Under UK GAAP, the cost of share options is based on the intrinsic value in the option at the date of grant, meaning that options granted to employees at market price or allowable discount do not generate an expense. Under IFRS 2 Share-based Payments, the Group is required to measure the cost of all share options granted since November 2002 using fair value models. As a result, additional expense will be recognised in the IFRS profit and loss account in respect of options issued in September 2003. Deferred Tax Under IAS 12 Income Taxes, deferred tax liabilities may not be discounted to present value, whereas FRS19 allows this. The Group currently uses the discounting method and accordingly the Group will restate its deferred tax liability under IFRS. D F Landless 1 March 2005 Consolidated profit and loss account for the year ended 31 December 2004 2004 2003 £m £m Turnover Existing operations 443.7 435.7 Acquisitions 1.8 - Continuing operations 445.5 435.7 Discontinued operations 11.7 12.7 457.2 448.4 Operating profit Existing operations 42.5 23.8 Acquisitions 0.2 - Continuing operations 42.7 23.8 Discontinued operations 0.9 1.3 Total operations - Trading 52.1 41.7 - Operating exceptional items arising from restructuring and asset write downs - (7.5) - Goodwill amortisation (8.5) (9.1) Operating profit 43.6 25.1 Exceptional items (Loss)/profit on disposal of discontinued operations (3.8) 3.5 Loss on termination of operations (7.4) (30.0) Profit/(loss) on ordinary activities before interest and taxation 32.4 (1.4) Net interest payable (7.9) (9.7) Profit/(loss) on ordinary activities before taxation 24.5 (11.1) Tax on profit/(loss) on ordinary activities (5.6) (6.2) Profit/(loss) on ordinary activities after taxation 18.9 (17.3) Minority interests - equity (0.2) (0.1) Profit/(loss) for the financial year 18.7 (17.4) Dividends - paid and proposed (19.6) (15.6) Retained loss for the financial year (0.9) (33.0) Restated Earnings/(loss) per share (Note 4) Headline 11.3p 9.1p Headline - diluted 11.3p 9.1p Basic 6.1p (6.3)p Basic - diluted 6.1p (6.3)p Consolidated balance sheet as at 31 December 2004 2004 2003 £m £m Fixed assets Intangible assets - goodwill 131.4 137.5 Tangible assets 428.7 478.7 Investments 6.2 0.9 566.3 617.1 Current assets Stocks 13.4 18.2 Debtors 108.4 102.7 Cash at bank and in hand 142.1 35.2 263.9 156.1 Creditors Amounts falling due within one year (117.2) (119.1) Net current assets 146.7 37.0 Total assets less current liabilities 713.0 654.1 Creditors Amounts falling due after more than one year (234.2) (239.5) Provisions for liabilities and charges (42.9) (42.8) Net assets 435.9 371.8 Capital and reserves Called-up share capital 32.1 25.7 Share premium account 300.0 244.4 Currency and other reserves 17.1 14.2 Profit and loss account 85.7 86.6 Shareholders' funds - equity 434.9 370.9 Minority interests - equity 1.0 0.9 435.9 371.8 Consolidated cash flow statement for the year ended 31 December 2004 2004 2004 2003 2003 £m £m £m £m Operating profit 43.6 25.1 Depreciation charges 43.7 45.7 Amortisation of goodwill 8.5 9.1 Loss on sale of tangible fixed assets 0.3 0.1 Fixed assets written off on restructuring - 3.5 Decrease in stocks 3.8 - (Increase)/decrease in debtors (2.1) 12.1 Increase/(decrease) in creditors and provisions 6.5 (11.7) Net cash inflow from operating activities 104.3 83.9 Returns on investment and servicing of finance (7.8) (10.3) Taxation (5.4) (4.9) Capital expenditure and financial investment (34.0) (38.3) Acquisitions and disposals 10.5 1.3 Equity dividends paid (15.6) (15.6) Cash inflow before management of liquid resources and financing 52.0 16.1 Management of liquid resources (70.9) 5.9 Financing 56.3 (23.5) Increase/(decrease) in cash in the year 37.4 (1.5) Reconciliation of net cash flow to movement in net debt Increase/(decrease) in cash in the year 37.4 (1.5) Cash inflow from increase in debt and lease financing 5.7 23.7 Cash outflow/(inflow) from movement in liquid resources 70.9 (5.9) Change in net debt resulting from cash flows 114.0 16.3 Debt acquired with subsidiaries (1.7) - Debt disposed of 1.0 - Currency adjustments 8.5 7.6 Movement in net debt in the year 121.8 23.9 Net debt at 1 January (210.3) (234.2) Net debt at 31 December (88.5) (210.3) Consolidated statement of total recognised gains and losses for the year ended 31 December 2004 2004 2003 £m £m Profit/(loss) for the financial year 18.7 (17.4) Currency adjustments 2.9 14.4 Total recognised gains and losses relating to the year 21.6 (3.0) Reconciliation of movements in Group shareholders' funds 2004 2003 for the year ended 31 December 2004 £m £m Profit/(loss) for the financial year 18.7 (17.4) Dividends (19.6) (15.6) Retained loss for the financial year (0.9) (33.0) Currency adjustments 2.9 14.4 New shares issued 62.0 0.3 Net movement in shareholders' funds 64.0 (18.3) Shareholders' funds at 1 January 370.9 389.2 Shareholders' funds at 31 December 434.9 370.9 Notes to the financial statements 31 December 2004 1. Segmental analysis By activity 2004 2004 2003 2003 £m £m £m £m Restated Restated Turnover Heat treatment 309.0 302.5 Materials testing 65.6 61.2 Hot isostatic 32.1 27.6 pressing Surface engineering 19.4 18.4 Electroplating - 19.4 26.0 discontinuing 445.5 435.7 PVD - discontinued 11.7 12.7 457.2 448.4 Profit/(loss) on ordinary activities before taxation Pre Post Pre Post goodwill goodwill goodwill goodwill amortisation amortisation amortisation amortisation Heat treatment 34.2 26.7 31.5 24.1 Materials testing 12.4 11.7 11.4 10.7 Hot isostatic 7.0 7.0 3.6 3.6 pressing Surface engineering 3.3 3.0 2.3 1.9 Electroplating - (3.0) (3.0) (6.8) (7.4) discontinuing 53.9 45.4 42.0 32.9 PVD - discontinued 0.9 0.9 1.3 1.3 54.8 46.3 43.3 34.2 Head office expenses (2.7) (2.7) (1.6) (1.6) Operating profit 52.1 43.6 41.7 32.6 before exceptional items Net interest payable (7.9) (7.9) (9.7) (9.7) Profit on ordinary activities before exceptional items 44.2 35.7 32.0 22.9 Amortisation of (8.5) - (9.1) - goodwill Profit on ordinary activities before exceptional items 35.7 35.7 22.9 22.9 Operating - (7.5) exceptional items Exceptional items (11.2) (26.5) Profit/(loss) on ordinary activities before taxation 24.5 (11.1) The segmental disclosure by activity for 2003 has been restated to reflect the transfer of certain business from heat treatment to the PVD division and from electroplating (formerly wet coatings) to surface engineering (formerly specialty coatings). The former specialty coatings division has been divided into surface engineering and PVD. Notes to the financial statements (continued) 2. Geographical analysis of turnover and profit before taxation by origin Turnover Profit/(loss) before tax 2004 2003 2004 2003 £m £m £m £m United Kingdom 62.5 60.6 2.0 (0.9) Mainland Europe 234.2 229.0 17.8 (5.5) North America 155.4 154.9 11.2 4.2 Rest of World 5.1 3.9 1.4 0.8 457.2 448.4 32.4 (1.4) Net interest payable (7.9) (9.7) Profit/(loss) on ordinary activities before taxation 24.5 (11.1) 3. Tax on profit/ (loss) on ordinary activities 2004 2003 £m £m The charge for taxation comprises: Current tax: UK corporation tax 0.5 1.4 Overseas tax 6.4 5.0 Adjustments in respect of previous years (2.7) (0.6) Total current tax 4.2 5.8 Deferred tax: Origination and reversal of timing differences 0.1 2.1 Decrease/(increase) in discount 1.3 (1.7) Total deferred tax 1.4 0.4 Total tax on profit/(loss) on ordinary 5.6 6.2 activities 4. Earnings/(loss) per share 2004 2003 £m £m Profit/(loss) for the financial year 18.7 (17.4) Goodwill amortisation charge 8.5 9.1 Exceptional items after tax 7.3 33.1 Headline earnings 34.5 24.8 2004 2003 Number Number Restated Weighted average number of ordinary shares in issue - 304,605,680 273,921,081 basic Adjustment in respect of share options 124,007 - Weighted average number of ordinary shares in issue - 304,729,687 273,921,081 diluted Adjusted for the bonus element of the 1 for 4 rights issue completed in 2004 Notes to the financial statements (continued) 1 Jan Cash flow Acquisitions Disposals Non-cash Currency 31 Dec adjustments 2004 changes 2004 £m £m £m £m £m £m £m Cash at bank and in hand 33.7 34.5 - - - 1.5 69.7 Short term deposits 1.5 70.9 - - - - 72.4 Bank overdrafts (5.4) 2.9 - - - (0.8) (3.3) Bank loans due within one year (9.3) 8.0 (0.1) - (2.4) 0.1 (3.7) Bank loans due after one year (224.9) (3.9) (1.0) 0.2 2.4 7.7 (219.5) Finance leases due within one (1.6) 1.3 - 0.2 (1.0) (0.1) (1.2) year Finance leases due after one (4.3) 0.3 (0.6) 0.6 1.0 0.1 (2.9) year (210.3) 114.0 (1.7) 1.0 - 8.5 (88.5) Non-statutory financial statements The financial information set out above does not constitute the Group's statutory financial statements for the year ended 31 December 2004 or 2003 but is derived from those financial statements. Statutory financial statements for 2003 have been delivered to the Register of Companies and those for 2004 will be delivered following the company's annual general meeting, which has been convened for 3pm on 25 May 2005. The auditors have reported on those accounts; their report was unqualified and did not contain any statement under Section 237(2) or (3) of the Companies Act 1985. The financial information set out above has been prepared under the same accounting policies as the 2003 financial statements. This report was approved by the Board of Directors on 1 March 2005. This information is provided by RNS The company news service from the London Stock Exchange

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