Fourth quarter 2011 operations review

RNS Number : 6699V
Rio Tinto PLC
17 January 2012
 

 

Fourth quarter 2011 operations review

 

17 January 2012

 

Chief executive Tom Albanese said "This was another record-breaking year in the Pilbara with both quarterly and full year iron ore production and shipments beating previous achievements, as our expansion programme continues apace. Across the Group, production has bounced back from the severe weather conditions experienced in the first half which had the biggest impact on Australian iron ore, coal and uranium."

           

·      Record global iron ore shipments of 239 million tonnes in 2011 were below production due to extreme weather conditions experienced in the first half of the year. Despite this, Rio Tinto's Pilbara ports operated at above annualised capacity rates and shipped record volumes of 61 million tonnes in the fourth quarter and 225 million tonnes for the full year.

 

·      Record global iron ore production of 65 million tonnes was achieved in the quarter (51 million tonnes attributable) and 245 million tonnes for the full year (192 million tonnes attributable).

 

·      Lower grades at Escondida and Kennecott Utah Copper impacted mined copper throughout most of 2011, driving production down 23 per cent year on year, in line with guidance.

 

·      Full year bauxite production was seven per cent higher than 2010. Aluminium was one per cent higher whilst alumina was one per cent lower. The Group's annual aluminium capacity has been reduced by 462,000 tonnes across the entire portfolio, due to the orderly shutdown of two thirds of Alma and power issues at Lynemouth and Shawinigan.

 

·      Australian hard coking coal production was 16 per cent higher than fourth quarter of 2010 and two per cent lower year on year. Australian thermal coal was three per cent lower year on year whilst semi-soft coal production slipped seven per cent compared with 2010.

 

·      On 19 October 2011, Rio Tinto made a recommended all-cash offer for Hathor Exploration and successfully completed the acquisition on 12 January 2012.

 

·      Following the approval of an additional $2.7 billion capital investment to modernise the Kitimat aluminium smelter, total capital expenditure for 2012, on approved projects and sustaining capital, is expected to be $15 billion. Further project approvals are likely to increase this level of investment.

 

·      On 13 December 2011, Rio Tinto announced that an independent arbitrator upheld Rio Tinto's claim in respect of Ivanhoe Mines' Shareholder Rights Plan. After the standstill agreement expires on 18 January 2012, Rio Tinto will have the ability to purchase additional shares in Ivanhoe beyond its current holding of 49 per cent without being diluted.

 

·      At 31 December 2011, Rio Tinto had bought back $5.5 billion or 91 million of its plc shares under its $7 billion buy-back programme to be completed by the end of the first quarter of 2012.

 

All currency figures in this report are US dollars, and comments refer to Rio Tinto's share of production, unless otherwise stated



IRON ORE

 

Rio Tinto share of production (000 tonnes)

 

Q4 11

vs Q4 10

vs Q3 11

FY 11

vs FY 10

Pilbara Blend Lump

12,826

+1%

+0%

48,789

+7%

Pilbara Blend Fines

17,600

+5%

+2%

65,156

+9%

Robe Valley Lump

1,265

-13%

-11%

5,103

-8%

Robe Valley Fines

3,038

-2%

+1%

11,333

+3%

Yandicoogina Fines (HIY)

14,449

+5%

+13%

53,486

-0%

IOC (pellets and concentrate)

2,028

-8%

-16%

7,902

-9%

 

Global iron ore production set new records at 65 million tonnes in the fourth quarter and 245 million tonnes for the full year.  On an attributable basis, production was two per cent higher than the fourth quarter of 2010 at 51 million tonnes and four per cent higher than 2010 at 192 million tonnes.

 

Pilbara operations

The Pilbara mines operated at record levels, producing 62 million tonnes (49 million tonnes attributable) in the fourth quarter and 231 million tonnes (184 million tonnes attributable) for the full year 2011.

 

Fourth quarter sales of 61 million tonnes (100 per cent basis) and full year sales of 225 million tonnes also set new records despite the impact of inclement weather in the first half of the year.

 

Pilbara marketing

Rio Tinto transitioned to a more diversified sales contract portfolio. In the fourth quarter, approximately 40 per cent of sales were priced with reference to a quarterly average index set at the prior quarter's average lagged by one month. The remainder was sold on a shorter term price basis linked to current quarter average, current month average or spot index prices. Index prices are adjusted for product characteristics and iron and moisture content. The approximate iron and moisture content for Rio Tinto's major iron ore products in 2011 were:

 


Fe (dry basis)

Moisture

Pilbara Blend Lump

62.5%

4.0%

Pilbara Blend Fines

61.5%

8.5%

Robe Valley Lump

57.0%

6.0%

Robe Valley Fines

57.0%

7.0%

Yandicoogina Fines

58.5%

9.0%

 

Pilbara expansion

The expansion of the Pilbara to 283 Mt/a by the end of 2013 remains on track. The feasibility study for the second phase of the Cape Lambert expansion continued to make good progress. It is expected to increase the Pilbara's capacity to 353 Mt/a and now incorporates the replacement of an old car dumper, with associated mine and infrastructure development.

 

On 2 November 2011, Rio Tinto announced that it is to become the owner of the world's largest fleet of driverless trucks after it signed a deal to buy at least 150 from Komatsu Limited over the next four years. The new trucks, which will start arriving in 2012, will be used in Rio Tinto's Pilbara iron ore mines and can be managed from its Operations Centre in Perth more than 1500 kilometres away. The move follows the successful trial of driverless trucks and represents a 15-fold expansion from the previous plan to double the fleet to ten trucks.

 

Rio Tinto's integrated operations will be progressively upgraded as follows:

·      225 Mt/a - current operating capacity

·      230 Mt/a by end of Q1 2012 - Dampier port incremental (in implementation)

·      283 Mt/a by end of H2 2013 - Cape Lambert 53 Mt/a increment (in implementation)

·      353 Mt/a by end of H1 2015 - Cape Lambert 70 Mt/a increment  (in feasibility)

 



Iron Ore Company of Canada (IOC)

Fourth quarter saleable iron ore production was eight per cent lower than the same quarter of 2010 and 16 per cent lower than the third quarter of 2011  Concentrate for sinter production was maximised in the quarter to respond to market demand, and this resulted in lower pellet production relative to the fourth quarter of 2010. The nine per cent year on year decrease in production is due to a combination of lower equipment availability, pit sequencing (higher waste to ore) and maintenance work at the pellet plant.

The Concentrator Expansion Project Phase 1, lifting capacity to 22 Mt/a, is being commissioned as planned and Phase 2, improving the magnetite recovery circuit, is progressing with first production expected in late 2012.

 

Simandou

On 18 October 2011, Rio Tinto announced the acceleration of the development of the Simandou iron ore project in Guinea with the approval of a further $211 million for continued studies and $1.1 billion of funding for commitments for early works and procurement of long-lead items. This funding will allow the project to move forward towards first shipment of ore by mid-2015.

 

 

COPPER

 

Rio Tinto share of production

 

Q4 11

vs Q4 10

vs Q3 11

FY 11

vs FY 10

Kennecott Utah Copper

 

 

 

 

 

Mined copper (000 tonnes)

47.1

-31%

+12%

195.0

-22%

Refined copper (000 tonnes)

48.8

-25%

+8%

215.3

-20%

Molybdenum (000 tonnes)

2.3

-45%

-31%

13.6

+6%

Mined gold (000 ozs)

93

-4%

+0%

386

-18%

Refined gold (000 ozs)

87

-22%

-0%

379

-36%

Escondida

 

 

 

 

 

Mined copper (000 tonnes)

65.3

-14%

+46%

227.7

-25%

Refined copper (000 tonnes)

22.4

-9%

+31%

85.0

-6%

Grasberg JV

 

 

 

 

 

Mined copper (000 tonnes)

5.3

-75%

+238%

16.9

-67%

Mined gold (000 ozs)

36

-47%

-33%

178

-3%

Northparkes

 

 

 

 

 

Mined copper (000 tonnes)

10.7

+34%

+1%

40.3

+29%

Palabora

 

 

 

 

 

Mined copper (000 tonnes)

8.6

-22%

-17%

39.9

-7%

Refined copper (000 tonnes)

9.6

-5%

+61%

34.0

+2%

 

Kennecott Utah Copper

Copper contained in concentrates was higher than the prior two quarters but was lower than the fourth quarter of 2010 due to variability in ore grades.  Fourth quarter molybdenum production was below prior periods due to lower grades. 

 

Full year production of copper, gold and silver was lower than 2010 as mining progressed through lower grade areas of the open pit, as previously guided.  Molybdenum production in 2011 was higher than 2010 due to higher recoveries. 

 

Higher ore grades are expected in the second half of 2012 and into 2013.  A 26 day maintenance shutdown at the smelter is planned for the second quarter of 2012 to take advantage of the mining of lower grade areas of the pit.

 

Escondida

Fourth quarter mined copper production rebounded from the third quarter which was impacted by a work stoppage, halting operations for 15 days. Lower ore grades and the work stoppage impacted full year production.

 

 

Grasberg

Freeport is due to release its 100 per cent operating data for the fourth quarter on 19 January 2012.

Rio Tinto's share of production in 2011 was impacted by industrial action and damage to concentrate and fuel pipelines in the second half of the year.

 

Northparkes

Fourth quarter mined copper production rose by 34 per cent compared with the same quarter of 2010 and increased 29 per cent year on year due to higher grades from the E48 block cave and improvement in performance through mine to mill optimisation projects, including the commissioning of the new pebble crusher, leading to higher ore treatment volumes.

 

Palabora

Full year mined copper production decreased by 7 per cent compared with 2010 due to lower availability of equipment and lower recoveries.

 

Provisional pricing

The effect of provisional pricing of copper sales is estimated to result in a decrease in underlying earnings of approximately $50 million in the second half of 2011.

 

At the end of 2011, the Group had an estimated 181 million pounds of copper sales that were provisionally priced at US 344 cents per pound. The final price of these sales will be determined during the first half of 2012. This compared with 212 million pounds of open shipments at 30 June 2011 provisionally priced at US 424 cents per pound.

 

 

ALUMINIUM

 

Rio Tinto share of production (000 tonnes)

 

Q4 11

vs Q4 10

vs Q3 11

FY 11

vs FY 10

Bauxite

 

 

 

 

 

Rio Tinto Alcan

7,550

+13%

+3%

28,192

+9%

Pacific Aluminium

1,916

+8%

+3%

7,246

+1%

Alumina

 

 

 

 

 

Rio Tinto Alcan

1,569

+2%

+7%

5,846

-4%

Pacific Aluminium / Other

786

+4%

+3%

3,101

+4%

Aluminium

 

 

 

 

 

Rio Tinto Alcan

600

-1%

+0%

2,386

-0%

Pacific Aluminium / Other

361

+1%

-1%

1,438

+3%

 

Second half 2011 underlying earnings for the Group's aluminium operations (including Rio Tinto Alcan, Pacific Aluminium and Other) are expected to be slightly worse than breakeven due to difficult market conditions and the impact of various one-off costs, including additional closure costs at Lynemouth of approximately $40 million.

 

On 17 October 2011, Rio Tinto announced that it was streamlining its Aluminium product group following a strategic review. Six Australian and New Zealand assets have been transferred into Pacific Aluminium and seven other non-core assets have now also been transferred out of Rio Tinto Alcan. These assets are managed and reported separately from Rio Tinto Alcan while the Group investigates divestment options.

 

Bauxite and alumina

Rio Tinto Alcan's bauxite production was 13 per cent higher than the fourth quarter of 2010, and nine per cent higher year on year, driven by increased third party demand, notably at Weipa.

 

Rio Tinto Alcan's alumina production was seven per cent higher than the third quarter and continued its gradual recovery from the abnormally heavy rains in early 2011, which primarily impacted Queensland Alumina.

 

Pacific Aluminium's Gove operation set annual records for both bauxite and alumina production.

 

 

Aluminium

Rio Tinto Alcan's aluminium production was broadly consistent across all periods. Production was higher year on year at Laterrière following a transformer failure in July 2010. This was partly offset by the loss of production following two transformer incidents at the Dunkerque smelter in France in May and August 2011, and lower production at Kitimat in preparation for the modernisation project.

 

On 1 December 2011, Rio Tinto announced an additional capital investment of $2.7 billion to modernise its aluminium smelter in Kitimat, British Columbia, Canada. This new investment will allow for completion of the $3.3 billion project in 2014 and increase the smelter's current production capacity by more than 48 per cent to approximately 420,000 tonnes per year.

 

All four Pacific Aluminium smelters reported quarterly and annual production records. 

 

Reductions in capacity

On 16 November 2011, Rio Tinto announced its intention to close the Lynemouth aluminium smelter, subject to the completion of a 90-day consultation process with employee and union representatives. A power failure in December at Lynemouth resulted in a loss of production from one entire potline and one quarter of the second potline. This equates to a loss of annualised production capacity of 120,000 tonnes.

 

A circuit breaker failure at the Shawinigan smelter at the end of 2011 reduced capacity at the plant by 50 per cent to 50,000 tonnes.  

 

On 1 January 2012, Rio Tinto Alcan announced that it had initiated a lockout at the Alma smelter, and shut down two thirds (292,000 tonnes) of the smelter's capacity to protect the safety and integrity of aluminium operations after labour negotiations failed to reach agreement.

 

As a consequence of these actions, a total of 462,000 tonnes of annual capacity have been closed or idled across Rio Tinto's aluminium operations.

 

 

ENERGY

 

Coal

Rio Tinto share of production (000 tonnes)

 

Q4 11

vs Q4 10

vs Q3 11

FY 11

vs FY 10

Rio Tinto Coal Australia

 

 

 

 

 

Hard coking coal

2,638

+16%

-5%

8,815

-2%

Semi-soft coking coal

746

-6%

+2%

2,859

-7%

Thermal coal

4,436

-14%

-3%

17,791

-3%

 

Hard coking coal production was 16 per cent above the fourth quarter of 2010, continuing the strong recovery from the severe flooding earlier in the year.

 

Thermal coal production was 14 per cent lower than the fourth quarter of 2010 primarily due to maintenance work at Clermont, a temporary shutdown to upgrade the plant at Bengalla as part of expansion activities and a four week failure of a dragline at Mount Thorley Warkworth.

 

First production from Rio Tinto Coal Mozambique's Benga mine is expected to be processed through the wash plant in the early part of the first quarter with the first shipment of hard coking coal from the Beira port expected around the end of the first quarter. Logistical constraints and upgrade work on the Sena railway line have contributed to revisions to the original timeline.

 

 



Uranium

Rio Tinto share of production (000 lbs)

 

Q4 11

vs Q4 10

vs Q3 11

FY 11

vs FY 10

Energy Resources of Australia

1,538

-20%

+0%

3,810

-35%

Rössing

679

-50%

-19%

3,248

-41%

 

Since the resumption of processing activities at ERA in June, production has steadily increased and the plant has been milling at high throughput and utilisation rates.

 

Rössing production was lower than the fourth quarter of 2010 due to lower grades, lower milled tonnes and lower extraction rates, coupled with a two week maintenance shut down in the quarter. The major pre-strip programme is expected to gradually allow access to higher grade, lower strip-ratio reserves from the second half of 2012.

 

 

DIAMONDS & MINERALS

 

Rio Tinto share of production

 

Q4 11

vs Q4 10

vs Q3 11

FY 11

vs FY 10

Diamonds (000 carats)

 

 

 

 

 

Argyle

1,918

-14%

-17%

7,441

-24%

Diavik

961

+4%

-17%

4,006

+3%

 

 

 

 

 

 

Minerals (000 tonnes)

 

 

 

 

 

Borates

114

+1%

-10%

504

+1%

Titanium dioxide feedstock

380

+2%

-0%

1,443

+4%

 

Argyle rough diamond production was down 14 per cent on the fourth quarter of 2010 due to maintenance shutdowns in the processing plant. Year on year production at Argyle was down 24 per cent due to these shutdowns and the impact of heavy rains and flooding in March 2011.

 

In December 2011, a further $0.5 billion of capital was approved for the Argyle underground project, bringing the total approved amount to $2.1 billion. This increase primarily reflected project development delays caused by a record 2010/11 wet season and adverse exchange rate movements.

 

Diavik production was four per cent higher than the fourth quarter of 2010 and three per cent higher year on year, attributable to higher throughput partly offset by lower grades.

 

Full year borates production was one per cent higher than 2010 despite a ten per cent decline in the fourth quarter compared with the third quarter of 2011, due to a two week planned maintenance shutdown at the primary processing plant.

 

Titanium dioxide feedstocks production was broadly consistent with the previous quarters and increased four per cent year on year, reflecting improved performance at all three operations, in particular at QMM.

 

 

OTHER CORPORATE

 

A change to the full year risk-free rate used to discount closure and environmental provisions for the Group has resulted in an additional charge to 2011 underlying earnings of approximately $70m. This adjustment mainly impacted Copper, Rio Tinto Alcan and Other operations.

 

On 28 November 2011, Rio Tinto announced that Coal & Allied shareholders had approved the Scheme of Arrangement under which Rio Tinto and Mitsubishi Development acquired all of the shares in Coal & Allied that they did not previously own. Rio Tinto has consequently increased its interest in Coal & Allied to 80 per cent.

 

On 1 December 2011, Rio Tinto announced the completion of the divestment of its Colowyo Mine to Western Fuels-Colorado LLC. The parties agreed the sale on 16 September 2011 and its terms are confidential.

In November, ERA successfully completed a renounceable entitlement offer, which raised approximately A$500 million. Rio Tinto fully subscribed to its entitlement and has maintained its interest at 68.4 per cent.

 

EXPLORATION AND EVALUATION

 

Pre-tax and pre-divestment expenditure on exploration and evaluation charged to the profit and loss account in 2011 was $1,387 million compared with $589 million in 2010. Of this 2011 expenditure, approximately 38 per cent was incurred by the Iron Ore group, 33 per cent by Copper, 7 per cent by Energy, 5 per cent by Rio Tinto Alcan and the balance was incurred by Central Exploration. In 2011, the Group realised $89 million (pre-tax) from the divestment of central exploration properties, compared with $86 million in 2010.

 

Exploration highlights 

At the Amargosa bauxite project in Brazil, the Order of Magnitude study was completed.  Management of the project will transition from Rio Tinto Exploration to Rio Tinto Alcan.

 

Drilling commenced to assess potash targets in Saskatchewan in the joint venture with North Atlantic Potash Inc., a subsidiary of JSC Acron. Results to date have been encouraging.

 

Drill tests of targets in the Democratic Republic of Congo intersected encouraging iron ore mineralisation. 

 

Following the Hathor acquisition reviews of available exploration data and proposed exploration programmes were initiated and are ongoing.

 

Iron ore mineralisation was intersected at a number of targets in the Labrador Trough, Canada.

 

CRTX, the exploration joint venture between Chinalco and Rio Tinto was officially registered as a business in China.  It will focus initially on exploration for copper.  

 

A summary of activity for the period is as follows:

 

Product Group

Evaluation projects

Advanced projects

Greenfield programmes

Aluminium

Amargosa, Brazil


Australia, Brazil, Laos

Copper

Copper/molybdenum: Resolution, US.

Copper: La Granja, Peru

Copper/gold: Oyu Tolgoi, Mongolia

Nickel/copper: Eagle, US

Nickel: Tamarack, US.

Copper: Australia, Chile, Kazakhstan, Peru, Russia, US, Zambia

Nickel: Canada, South Africa

Diamonds & Minerals

Diamonds: Bunder, India

Lithium borates: Jadar, Serbia


Diamonds: Canada, Democratic Republic of Congo, India

Potash: Canada

Energy

Coal: Rio Tinto Coal Mozambique

Coal: Bowen Basin, Australia

Uranium: Canada

Coal: Chile, Mozambique, Namibia

Uranium: Canada, Namibia, Australia

Iron Ore

Simandou, Guinea

Pilbara, Australia

Pilbara, Australia.

Canada, Democratic Republic of Congo

 

Mine-lease exploration continued at a number of Rio Tinto businesses including Kennecott Utah Copper, Northparkes, Energy Resources of Australia, Rössing, Diavik and Pilbara Iron.

 

 

About Rio Tinto

Rio Tinto is a leading international mining group headquartered in the UK, combining Rio Tinto plc, a London and New York Stock Exchange listed company, and Rio Tinto Limited, which is listed on the Australian Securities Exchange.

Rio Tinto's business is finding, mining, and processing mineral resources. Major products are aluminium, copper, diamonds, thermal and metallurgical coal, uranium, gold, industrial minerals (borax, titanium dioxide and salt) and iron ore. Activities span the world and are strongly represented in Australia and North America with significant businesses in Asia, Europe, Africa and South America.

For further information, please contact:

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Rio Tinto production summary

Rio Tinto share of production

 



Quarter


Full Year


% Change



2010

2011

2011





Q4 11

Q4 11

2011



Q4

Q3

Q4


2010

2011


vs

vs

vs










Q4 10

Q3 11

2010

Principal Commodities












Alumina

('000 t)

2,292

2,235

2,355


9,076

8,947


3%

5%

-1%

Aluminium

('000 t)

962

962

961


3,790

3,824


0%

0%

1%

Bauxite

('000 t)

8,462

9,178

9,466


33,051

35,437


12%

3%

7%

Borates

('000 t)

113

127

114


500

504


1%

-10%

1%

Coal - hard coking

('000 t)

2,279

2,774

2,638


8,967

8,815


16%

-5%

-2%

Coal - semi-soft coking

('000 t)

797

733

746


3,075

2,859


-6%

2%

-7%

Coal - Australian thermal

('000 t)

5,154

4,575

4,436


18,430

17,791


-14%

-3%

-3%

Copper - mined

('000 t)

185.2

109.3

137.0


678.1

519.7


-26%

25%

-23%

Copper - refined

('000 t)

99.5

68.3

80.9


392.8

334.4


-19%

18%

-15%

Diamonds

('000 cts)

3,199

3,534

2,967


13,843

11,733


-7%

-16%

-15%

Iron ore

('000 t)

50,050

49,834

51,207


184,629

191,767


2%

3%

4%

Titanium dioxide feedstock

('000 t)

373

381

380


1,392

1,443


2%

0%

4%

Uranium

('000 lbs)

3,276

2,373

2,218


11,377

7,058


-32%

-7%

-38%

Other Metals & Minerals











Coal - US thermal

('000 t)

599

721

387


2,371

1,939


-35%

-46%

-18%

Gold - mined

('000 ozs)

191

169

155


763

669


-19%

-9%

-12%

Gold - refined

('000 ozs)

112

88

87


596

379


-22%

0%

-36%

Molybdenum

('000 t)

4.2

3.4

2.3


12.9

13.6


-45%

-31%

6%

Salt

('000 t)

1,427

1,797

1,931


5,188

6,608


35%

7%

27%

Silver - mined

('000 ozs)

1,849

1,088

1,257


6,747

4,924


-32%

16%

-27%

Silver - refined

('000 ozs)

1,094

664

754


4,732

3,189


-31%

13%

-33%

Talc

('000 t)

237

84

-


1,000

592


-

-

-41%

 

 

Throughout this report, figures in italics indicate adjustments made since the figure was previously quoted on the equivalent page. Production figures are sometimes more precise than the rounded numbers shown, hence small differences may result between the total of the quarter figures and the full year figures.

 



Rio Tinto share of production

 


Rio Tinto

4Q

1Q

2Q

3Q

4Q

Full Year

Full Year


interest

2010

2011

2011

2011

2011

2010

2011

ALUMINA









Production ('000 tonnes) (a)









Rio Tinto Alcan









Jonquière (Vaudreuil)

100%

335

334

340

337

351

1,301

1,363

Queensland Alumina

80%

740

596

676

665

751

3,057

2,688

São Luis (Alumar)

10%

74

82

85

86

86

251

339

Yarwun

100%

359

338

301

354

356

1,377

1,349

Specialty alumina plants

100%

26

27

30

27

24

110

108

Rio Tinto Alcan alumina production


1,534

1,377

1,432

1,469

1,569

6,096

5,846

Pacific Aluminium - Gove

100%

621

608

665

619

657

2,473

2,549

Other Aluminium - four specialty plants

100%

137

132

144

147

129

507

552

Rio Tinto total alumina production


2,292

2,117

2,240

2,235

2,355

9,076

8,947

ALUMINIUM









Production ('000 tonnes) (a)









Rio Tinto Alcan









Cameroon - Alucam (Edéa)

47%

11

7

7

9

9

35

32

Canada - six wholly owned

100%

332

328

332

335

338

1,322

1,333

Canada - Alouette (Sept-Îles)

40%

58

57

57

58

60

228

233

Canada - Bécancour

25%

26

26

27

26

25

104

104

France - two wholly owned

100%

90

89

87

81

78

357

334

Iceland - ISAL (Reykjavik)

100%

48

46

47

46

47

190

185

Norway - SØRAL (Husnes)

50%

11

11

11

11

11

44

45

Oman - Sohar

20%

19

18

19

19

19

73

75

UK - Lochaber

100%

11

11

11

12

12

41

45

Total Rio Tinto Alcan


605

593

597

597

600

2,395

2,386

Pacific Aluminium - four smelters

Various

268

261

267

272

272

1,054

1,073

Other Aluminium - two smelters

100%

89

90

93

93

89

341

365

Rio Tinto total aluminium production


962

944

958

962

961

3,790

3,824

BAUXITE









Production ('000 tonnes) (a) (b)









Rio Tinto Alcan









Porto Trombetas (c)

12%

498

453

465

454

455

1,852

1,827

Sangaredi (c)

(d)

1,380

1,281

1,395

1,461

1,496

5,418

5,633

Weipa

100%

4,813

4,668

5,061

5,403

5,600

18,591

20,732

Total Rio Tinto Alcan


6,691

6,403

6,920

7,318

7,550

25,861

28,192

Pacific Aluminium - Gove

100%

1,771

1,665

1,805

1,860

1,916

7,190

7,246

Rio Tinto total bauxite production


8,462

8,067

8,726

9,178

9,466

33,051

35,437

 



Rio Tinto share of production

 


Rio Tinto

4Q

1Q

2Q

3Q

4Q

Full Year

Full Year


interest

2010

2011

2011

2011

2011

2010

2011

BORATES









Production ('000 tonnes B2O3 content)









Rio Tinto Minerals - borates

100%

113

120

144

127

114

500

504

COAL - hard coking









Rio Tinto Coal Australia ('000 tonnes)









Hail Creek Coal

82%

1,708

854

1,457

1,906

1,761

5,890

5,979

Kestrel Coal

80%

571

774

318

867

877

3,076

2,836

Rio Tinto total hard coking coal production


2,279

1,628

1,775

2,774

2,638

8,967

8,815

COAL - semi-soft coking









Rio Tinto Coal Australia ('000 tonnes)









Hunter Valley (e)

80%

443

210

318

364

559

1,869

1,450

Mount Thorley (e)

64%

173

334

309

330

186

884

1,159

Warkworth (e)

44%

180

147

63

39

1

321

250

Rio Tinto total semi-soft coking coal production


797

691

689

733

746

3,075

2,859

COAL - thermal









Rio Tinto Coal Australia ('000 tonnes)









Bengalla (e)

32%

503

453

406

393

377

1,659

1,629

Blair Athol Coal

71%

492

521

414

471

649

4,846

2,055

Clermont (f)

50%

1,064

595

1,032

484

790

1,889

2,901

Hunter Valley (e)

80%

1,969

1,721

2,157

2,145

1,816

6,391

7,839

Kestrel Coal

80%

104

86

30

84

61

571

261

Mount Thorley (e)

64%

459

178

136

311

175

920

801

Warkworth (e)

44%

562

468

583

686

568

2,154

2,304

Total Australian thermal coal


5,154

4,022

4,758

4,575

4,436

18,430

17,791

US Coal ('000 tonnes)









Colowyo (g)

0%

599

492

339

721

387

2,371

1,939

Rio Tinto total thermal coal production


5,753

4,514

5,097

5,296

4,822

20,801

19,729

 



Rio Tinto share of production

 


Rio Tinto

4Q

1Q

2Q

3Q

4Q

Full Year

Full Year


interest

2010

2011

2011

2011

2011

2010

2011

COPPER









Mine production ('000 tonnes) (b)









Bingham Canyon

100%

68.5

60.4

45.6

41.9

47.1

249.8

195.0

Escondida

30%

76.2

61.7

56.1

44.7

65.3

303.3

227.7

Grasberg - Joint Venture (h)

40%

21.4

5.0

5.0

1.6

5.3

50.7

16.9

Northparkes

80%

8.0

9.3

9.7

10.6

10.7

31.2

40.3

Palabora

58%

11.1

10.0

10.8

10.5

8.6

43.0

39.9

Rio Tinto total mine production


185.2

146.3

127.2

109.3

137.0

678.1

519.7

Refined production ('000 tonnes)









Escondida

30%

24.6

23.2

22.2

17.2

22.4

90.0

85.0

Kennecott Utah Copper

100%

64.8

63.5

57.7

45.2

48.8

269.3

215.3

Palabora

58%

10.1

8.5

10.0

5.9

9.6

33.4

34.0

Rio Tinto total refined production


99.5

95.2

89.9

68.3

80.9

392.8

334.4

DIAMONDS









Production ('000 carats)









Argyle

100%

2,243

1,641

1,580

2,302

1,918

9,804

7,441

Diavik

60%

926

812

1,074

1,160

961

3,900

4,006

Murowa

78%

30

45

80

72

88

139

285

Rio Tinto total diamond production


3,199

2,498

2,733

3,534

2,967

13,843

11,733

GOLD









Mine production ('000 ounces) (b)









Barneys Canyon

100%

0.4

0.4

0.4

0.4

0.8

2.0

2.0

Bingham Canyon

100%

96

101

100

92

92

466

384

Escondida

30%

13

11

10

6

8

52

37

Grasberg - Joint Venture (h)

40%

67

48

41

53

36

183

178

Northparkes

80%

13

15

15

16

16

52

61

Palabora

58%

2

2

2

2

2

7

8

Rio Tinto total mine production


191

177

168

169

155

763

669

Refined production ('000 ounces)









Kennecott Utah Copper

100%

112

99

105

88

87

596

379

 



Rio Tinto share of production

 


Rio Tinto

4Q

1Q

2Q

3Q

4Q

Full Year

Full Year


interest

2010

2011

2011

2011

2011

2010

2011

IRON ORE & IRON









Production ('000 tonnes) (b)









Hamersley - six wholly owned mines

100%

31,151

26,956

31,235

30,908

32,426

112,706

121,525

Hamersley - Channar

60%

1,757

1,483

1,752

1,688

1,687

6,610

6,609

Hamersley - Eastern Range

(i)

2,198

1,974

2,142

2,587

2,682

9,206

9,385

Hope Downs

50%

4,201

3,394

4,099

4,237

4,140

15,860

15,870

Iron Ore Company of Canada

59%

2,204

1,495

1,958

2,421

2,028

8,638

7,902

Robe River

53%

8,539

6,574

7,665

7,994

8,243

31,610

30,476

Rio Tinto total mine production


50,050

41,876

48,851

49,834

51,207

184,629

191,767

Breakdown: Pilbara Blend Lump


12,746

10,731

12,412

12,819

12,826

45,775

48,789

Pilbara Blend Fines


16,753

13,898

16,326

17,332

17,600

59,947

65,156

Robe Valley Lump


1,453

1,094

1,324

1,420

1,265

5,569

5,103

Robe Valley Fines


3,089

2,370

2,910

3,015

3,038

11,008

11,333

Yandicoogina Fines (HIY)


13,804

12,288

13,920

12,829

14,449

53,692

53,486

IOC Pellets


514

0

762

1,111

933

1,643

2,806

IOC Concentrates


1,690

1,495

1,197

1,309

1,095

6,995

5,096

MOLYBDENUM









Mine production ('000 tonnes) (b)









Bingham Canyon

100%

4.2

3.7

4.3

3.4

2.3

12.9

13.6

SALT









Production ('000 tonnes)









Dampier Salt

68%

1,427

1,148

1,732

1,797

1,931

5,188

6,608

SILVER









Mine production ('000 ounces) (b)









Bingham Canyon

100%

893

777

788

668

743

3,754

2,976

Escondida

30%

465

392

349

236

320

1,842

1,298

Grasberg - Joint Venture (h)

40%

367

5

4

33

41

688

83

Others

-

124

123

140

151

153

463

566

Rio Tinto total mine production


1,849

1,297

1,281

1,088

1,257

6,747

4,924

Refined production ('000 ounces)









Kennecott Utah Copper

100%

1,094

903

868

664

754

4,732

3,189

TALC









Production ('000 tonnes)









Rio Tinto Minerals - talc (j)

0%

237

251

257

84

-

1,000

592

TITANIUM DIOXIDE FEEDSTOCK









Production ('000 tonnes)









Rio Tinto Iron & Titanium

100%

373

329

352

381

380

1,392

1,443

 



Rio Tinto share of production

 

 

Rio Tinto

4Q

1Q

2Q

3Q

4Q

Full Year

Full Year

 

interest

2010

2011

2011

2011

2011

2010

2011

URANIUM

 

 




 


 

Production ('000 lbs U3O8)

 








Energy Resources of Australia

68%

1,912

577

163

1,532

1,538

5,891

3,810

Rössing

69%

1,363

851

877

841

679

5,485

3,248

Rio Tinto total uranium production

 

3,276

1,427

1,040

2,373

2,218

11,377

7,058

Production data notes

 

(a)           On 17 August 2011, Rio Tinto announced a reorganization of its aluminium assets into three business units, Rio Tinto Alcan, Pacific Aluminium and Other Aluminium.

(b)           Mine production figures for metals refer to the total quantity of metal produced in concentrates, leach liquor or doré bullion irrespective of whether these products are then refined onsite, except for the data for bauxite and iron ore which represent production of marketable quantities of ore plus pellets.

(c)           Bauxite production at non-managed mines has been restated from a wet to a dry tonne basis, in line with the tonnes shown for Rio Tinto managed operations.

(d)           Rio Tinto has a 22.95% shareholding in the Sangaredi mine but receives 45.0% of production under the partnership agreement.

(e)           Rio Tinto's interest in these mines is held through Coal & Allied Industries Ltd; Rio Tinto increased its interest in Coal & Allied from 75.7% to 80.0% with effect from 16 December 2011. Production data reflect the increased shareholding from that date.

(f)            Production commenced at Clermont in the second quarter of 2010.

(g)           Rio Tinto sold its 100% interest in Colowyo with an effective date of 1 December 2011.  Production is shown up to that date.

(h)           Through a joint venture agreement with Freeport-McMoRan Copper & Gold (FCX), Rio Tinto is entitled to 40% of additional material mined as a consequence of expansions and developments of the Grasberg facilities since 1998. Rio Tinto's share of production reflects actual production for the year, after adjustment of the 2011 metal strip in the fourth quarter in order to reflect the impact of labour issues at the mine and the suspension of milling operations during most of fourth-quarter 2011, resulting from damage to concentrate and fuel pipelines.

(i)            Rio Tinto's share of production includes 100% of the production from the Eastern Range mine. Under the terms of the joint venture agreement, Hamersley Iron manages the operation and is obliged to purchase all mine production from the joint venture.

(j)            Rio Tinto sold its 100% interest in the talc business with an effective date of 1 August 2011. Production data are shown up to that date.

The Rio Tinto percentage interest shown above is at 31 December 2011.

 

Rio Tinto's interests in the Brockville specialty alumina plant, Awaso, Rawhide, Antelope, Cordero Rojo, Decker and Spring Creek mines were sold in 2010. No data for these operations are included in the Share of Production table.



Rio Tinto operational data

 


Rio Tinto

4Q

1Q

2Q

3Q

4Q

Full Year

Full Year


interest

2010

2011

2011

2011

2011

2010

2011

ALUMINIUM (a)









Rio Tinto Alcan - Bauxite









Bauxite production ('000 tonnes)









Australia









Weipa mine - Queensland

100.0%

4,813

4,668

5,061

5,403

5,600

18,591

20,732

Brazil









Porto Trombetas (MRN) mine (b)

12.0%

4,153

3,779

3,872

3,786

3,788

15,435

15,224

Ghana









Awaso mine (b) (c)

0.0%

-

-

-

-

-

39

-

Guinea









Sangaredi mine (b) (d)

23.0%

3,066

2,846

3,099

3,248

3,324

12,041

12,517

Rio Tinto Alcan share of bauxite shipments








Share of bauxite shipments ('000 tonnes) (b) (e)

6,895

6,287

7,012

7,268

7,565

25,801

28,133

(a)           On 17 October 2011, Rio Tinto announced the reorganization of its aluminium assets. The three sections below show the assets under Rio Tinto Alcan, Pacific Aluminium and Other Aluminium.

(b)           Bauxite production and shipments at non-managed mines have been restated from a wet to a dry tonne basis, in line with the tonnes shown for Rio Tinto managed operations.

(c)           Rio Tinto Alcan had an 80% interest in the Awaso mine but purchased the additional 20% of production. Rio Tinto Alcan sold its interest in Ghana Bauxite Company, owner of the Awaso mine, with an effective date of 1 February 2010. Production data are shown up to that date.

(d)           Rio Tinto has a 22.95% shareholding in the Sangaredi mine but receives 45.0% of production under the partnership agreement.

(e)           Restated to reflect the reorganization of Rio Tinto aluminium assets.

 

Rio Tinto Alcan - Smelter-Grade Alumina



642





Alumina production ('000 tonnes)









Australia









Queensland Alumina Refinery - Queensland

80.0%

925

745

845

831

939

3,821

3,360

Yarwun refinery - Queensland

100.0%

359

338

301

354

356

1,377

1,349

Brazil









São Luis (Alumar) refinery

10.0%

737

821

846

855

863

2,507

3,385

Canada









Jonquière (Vaudreuil) refinery - Quebec (a)

100.0%

335

334

340

337

351

1,301

1,363

(a)           Jonquière's (Vaudreuil's) production shows smelter grade alumina only and excludes hydrate produced and used for Specialty Alumina.

Rio Tinto percentage interest shown above is at 31 December 2011. The data represent full production and sales on a 100% basis unless otherwise stated.



Rio Tinto operational data

 


Rio Tinto

4Q

1Q

2Q

3Q

4Q

Full Year

Full Year


interest

2010

2011

2011

2011

2011

2010

2011

ALUMINIUM (continued)









Rio Tinto Alcan - Specialty Alumina









Specialty alumina production ('000 tonnes)








Canada









Brockville plant - Ontario (a)

0.0%

-

-

-

-

-

13

-

Jonquière (Vaudreuil) plant - Quebec

100.0%

26

27

30

27

24

110

108

Rio Tinto Alcan - Primary Aluminium









Primary aluminium production ('000 tonnes)








Cameroon









Alucam (Edéa) smelter

46.7%

23

15

15

19

20

76

69

Canada









Alma smelter - Quebec

100.0%

110

108

107

109

111

434

434

Alouette (Sept-Îles) smelter - Quebec

40.0%

145

142

143

146

150

569

582

Arvida smelter - Quebec

100.0%

44

43

44

44

45

174

176

Bécancour smelter - Quebec

25.1%

103

102

107

104

102

417

414

Grande-Baie smelter - Quebec

100.0%

55

55

56

56

56

218

223

Kitimat smelter - British Columbia

100.0%

40

41

41

42

44

184

168

Laterrière smelter - Quebec

100.0%

58

57

59

59

59

212

234

Shawinigan smelter - Quebec

100.0%

24

24

25

25

23

100

97

France









Dunkerque smelter

100.0%

67

65

62

56

52

260

235

Saint-Jean-de-Maurienne smelter

100.0%

24

24

25

25

26

96

99

Iceland









ISAL (Reykjavik) smelter

100.0%

48

46

47

46

47

190

185

Norway









SØRAL (Husnes) smelter

50.0%

22

22

22

22

23

88

89

Oman









Sohar smelter

20.0%

94

92

93

94

94

367

373

United Kingdom









Lochaber smelter

100.0%

11

11

11

12

12

41

45

Rio Tinto Alcan share of metal sales









Share of primary aluminium sales ('000 tonnes) (b) (c)

930

706

756

737

729

3,617

2,927

(a)           Rio Tinto sold its 100% interest in the Brockville plant with an effective date of 20 September 2010.

(b)           In 2010, the aluminium sales included sales made through Rio Tinto Alcan's Engineered Products division. In 2011, these sales are no longer included, following the disposal of 61% of the Engineered Products division in January 2011.

(c)           Restated to reflect the reorganization of Rio Tinto aluminium assets announced on 17 October 2011.

Rio Tinto percentage interest shown above is at 31 December 2011. The data represent full production and sales on a 100% basis unless otherwise stated.



Rio Tinto operational data

 


Rio Tinto

4Q

1Q

2Q

3Q

4Q

Full Year

Full Year


interest

2010

2011

2011

2011

2011

2010

2011

ALUMINIUM (continued)








Pacific Aluminium - Bauxite









Bauxite Production ('000 tonnes)









Australia









Gove mine - Northern Territory (a)

100%

1,771

1,665

1,805

1,860

1,916

7,190

7,246

Pacific Aluminium - Smelter-Grade Alumina








Alumina production ('000 tonnes)









Australia









Gove refinery - Northern Territory, (a)

100%

621

608

665

619

657

2,473

2,549

Pacific Aluminium - Primary Aluminium









Primary aluminium production ('000 tonnes)








Australia









Bell Bay smelter - Tasmania (a)

100.0%

45

45

45

45

46

177

181

Boyne Island smelter - Queensland (a)

59.4%

140

137

139

140

142

558

558

Tomago smelter - New South Wales (a)

51.6%

134

130

135

137

137

528

539

New Zealand









Tiwai Point smelter (a)

79.4%

88

86

89

91

91

344

357

(a) On 17 October 2011, Rio Tinto's interest in these Australian and New Zealand assets were transferred to a new business unit.

Other Aluminium - Specialty Alumina






Specialty alumina production ('000 tonnes)








France









Beyrède plant (a)

100.0%

5

7

6

6

6

19

25

Gardanne plant (a)

100.0%

119

111

123

128

108

437

470

La Bâthie plant (a)

100.0%

6

7

7

7

8

25

29

Germany









Teutschenthal plant (a)

100.0%

7

6

8

7

7

26

28

Other Aluminium - Primary Aluminium






Primary aluminium production ('000 tonnes)








United Kingdom









Lynemouth smelter (a) (b)

100.0%

39

41

44

45

38

145

168

USA









Sebree smelter - Kentucky (a)

100.0%

50

49

49

48

51

196

197

(a) Rio Tinto's interest in these assets has been transferred out of Rio Tinto Alcan.

(b) On 16 November 2011, Rio Tinto announced its intention to close the Lynemouth aluminium smelter, subject to the completion of a 90-day consultation process with employee and union representatives.

Rio Tinto percentage interest shown above is at 31 December 2011. The data represent full production and sales on a 100% basis unless otherwise stated.



Rio Tinto operational data

 


Rio Tinto

4Q

1Q

2Q

3Q

4Q

Full Year

Full Year


interest

2010

2011

2011

2011

2011

2010

2011

BORATES









Rio Tinto Minerals - borates

100.0%








California, US and Argentina









Borates ('000 tonnes) (a)


113

120

144

127

114

500

504

(a)           Production is expressed as B2O3 content.

 

COAL









Rio Tinto Coal Australia









Bengalla mine (a)

32.0%








New South Wales, Australia









Thermal coal production ('000 tonnes)


1,660

1,494

1,340

1,299

1,234

5,477

5,368

Blair Athol Coal mine

71.2%








Queensland, Australia









Thermal coal production ('000 tonnes)


691

731

582

661

911

6,803

2,885

Clermont Coal mine (b)

50.1%








Queensland, Australia









Thermal coal production ('000 tonnes)


2,124

1,187

2,060

966

1,577

3,770

5,790

Hail Creek Coal mine

82.0%








Queensland, Australia









Hard coking coal production ('000 tonnes)

2,082

1,042

1,776

2,325

2,148

7,183

7,291

Hunter Valley Operations (a)

80.0%








New South Wales, Australia









Semi-soft coking coal production ('000 tonnes)

586

277

419

481

729

2,469

1,906

Thermal coal production ('000 tonnes)

2,601

2,274

2,849

2,833

2,376

8,442

10,332

Kestrel Coal mine (c)

80.0%








Queensland, Australia









Hard coking coal production ('000 tonnes)

714

968

398

1,084

1,096

3,846

3,545

Thermal coal production ('000 tonnes)


130

108

37

106

76

713

326

Mount Thorley Operations (a)

64.0%








New South Wales, Australia









Semi-soft coking coal production ('000 tonnes)

286

552

510

545

316

1,460

1,922

Thermal coal production ('000 tonnes)


757

294

225

514

285

1,518

1,319

 

Rio Tinto percentage interest shown above is at 31 December 2011. The data represent full production and sales on a 100% basis unless otherwise stated.



Rio Tinto operational data

 


Rio Tinto

4Q

1Q

2Q

3Q

4Q

Full Year

Full Year


interest

2010

2011

2011

2011

2011

2010

2011

COAL (continued)









Warkworth mine (a)

44.5%








New South Wales, Australia









Semi-soft coking coal production ('000 tonnes)

428

349

150

93

3

764

594

Thermal coal production ('000 tonnes)


1,337

1,112

1,385

1,631

1,327

5,120

5,454










Total hard coking coal production ('000 tonnes)

2,796

2,009

2,174

3,409

3,244

11,029

10,836

Total semi-soft coking coal production ('000 tonnes)

1,299

1,178

1,079

1,118

1,048

4,693

4,422

Total thermal coal production ('000 tonnes)

9,300

7,200

8,479

8,009

7,786

31,844

31,474

Total coal production ('000 tonnes)


13,396

10,387

11,731

12,537

12,077

47,566

46,732










Total coal sales ('000 tonnes)


13,671

10,607

11,669

11,687

12,763

47,191

46,726










Rio Tinto Coal Australia share









Share of hard coking coal sales ('000 tonnes) (c)

2,996

1,644

1,880

2,253

2,904

9,500

8,681

Share of semi-soft coking coal sales ('000 tonnes) (d)

735

703

609

795

779

2,977

2,887

Share of thermal coal sales ('000 tonnes) (d)

4,852

4,095

4,716

4,300

4,613

17,842

17,723

 

(a)        Rio Tinto's interest in these mines is held through Coal & Allied Industries Ltd; Rio Tinto increased its interest in Coal & Allied from 75.7% to 80.0% with effect from 16 December 2011.  Production data includes the increased shareholding from that date.

(b)       Production commenced at Clermont in the second quarter of 2010.

(c)        Kestrel produces hard-coking coal and thermal coal through its mining operations. These coals may be blended at ports; blended coal sales are included in hard-coking coal sales.

(d)        Sales relate only to coal mined by the operations and exclude traded coal.

Rio Tinto percentage interest shown above is at 31 December 2011. The data represent full production and sales on a 100% basis unless otherwise stated.



Rio Tinto operational data

 


Rio Tinto

4Q

1Q

2Q

3Q

4Q

Full Year

Full Year


interest

2010

2011

2011

2011

2011

2010

2011

COAL (continued)









US Coal









Antelope mine (a)

0.0%








Wyoming, US









Thermal coal production ('000 tonnes)


6,777

-

-

-

-

31,156

-

Colowyo mine (b)

0.0%








Colorado, US









Thermal coal production ('000 tonnes)


599

492

339

721

387

2,371

1,939

Cordero Rojo mine (a)

0.0%








Wyoming, US









Thermal coal production ('000 tonnes)


6,945

-

-

-

-

33,518

-

Decker mine (a)

0.0%








Montana, US









Thermal coal production ('000 tonnes)


639

-

-

-

-

2,521

-

Spring Creek mine (a)

0.0%








Montana, US









Thermal coal production ('000 tonnes)


3,806

-

-

-

-

16,726

-










Total coal production ('000 tonnes)


18,767

492

339

721

387

86,292

1,939

 

(a)           As a result of the initial public offering of Cloud Peak Energy Inc. on 20 November 2009, Rio Tinto held a 48.3% interest in the Antelope, Cordero Rojo and Spring Creek mines and a 24.1% interest in the Decker mine. These interests were formerly reported under Rio Tinto Energy America but are now managed by Cloud Peak Energy. Following a secondary public offering in December 2010, Rio Tinto completed the divestment of its entire interest in Cloud Peak Energy Inc. with an effective date of 15 December 2010. Production data are shown up to that date.

(b)           Rio Tinto sold its 100% interest in Colowyo with an effective date of 1 December 2011. Production is shown up to that date.

Rio Tinto percentage interest shown above is at 31 December 2011. The data represent full production and sales on a 100% basis unless otherwise stated.



Rio Tinto operational data

 


Rio Tinto

4Q

1Q

2Q

3Q

4Q

Full Year

Full Year


interest

2010

2011

2011

2011

2011

2010

2011

COPPER & GOLD









Escondida

30.0%








Chile









Sulphide ore to concentrator ('000 tonnes)

18,789

15,993

16,399

12,029

18,663

73,894

63,083

Average copper grade (%)


1.26

1.15

1.06

0.97

0.97

1.29

1.04

Mill production (metals in concentrates):








Contained copper ('000 tonnes)


194.6

153.1

141.2

91.9

144.3

786.8

530.5

Contained gold ('000 ounces)


45

38

35

21

28

174

122

Contained silver ('000 ounces)


1,551

1,308

1,164

786

1,068

6,140

4,327

Recoverable copper in ore stacked for leaching ('000 tonnes) (a)

60

52

46

57

73

224

229

Refined production from leach plants:








Copper cathode production ('000 tonnes)

82

77

74

57

75

300

283

(a)        The calculation of copper in material mined for leaching is based on ore stacked at the leach pad.

 

Freeport-McMoRan Copper & Gold








Grasberg mine (a)

0.0% (40% of the expansion)





Papua, Indonesia









Ore treated ('000 tonnes)


21,560

19,998

20,024

14,006

3,619

84,009

57,648

Average mill head grades:









Copper (%)


0.88

0.77

0.77

0.90

0.63

0.85

0.79

Gold (g/t)


1.17

0.89

0.79

1.14

0.94

0.90

0.92

Silver (g/t)


2.91

2.38

2.20

2.86

2.27

2.79

2.43

Production of metals in concentrates:








Copper in concentrates ('000 tonnes)

167.0

133.7

132.5

111.2

20.5

625.3

397.9

Gold in concentrates ('000 ounces)

687

473

406

421

89

2,025

1,389

Silver in concentrates ('000 ounces)

1,628

1,168

1,093

1,007

189

6,017

3,456

Sales of payable metals in concentrates: (b)








Copper in concentrates ('000 tonnes)

153.5

127.2

129.4

116.4

23.2

599.8

396.1

Gold in concentrates ('000 ounces)

625

476

396

438

99

1,942

1,408

Silver in concentrates ('000 ounces)

1,192

905

838

832

173

4,607

2,748

(a)           Through a joint venture agreement with Freeport-McMoRan Copper & Gold (FCX), Rio Tinto is entitled to 40% of additional material mined as a consequence of expansions and developments of the Grasberg facilities since 1998. The 4Q 2011 results show the forecast from FCX's publicly released December 2012 update because FCX is not releasing its actual 100% operating data for 4Q 2011 until the release of its 2011 fourth-quarter and full year results on 19 January 2012.

(b)           Net of smelter deductions.

Rio Tinto percentage interest shown above is at 31 December 2011. The data represent full production and sales on a 100% basis unless otherwise stated.



Rio Tinto operational data

 


Rio Tinto

4Q

1Q

2Q

3Q

4Q

Full Year

Full Year


interest

2010

2011

2011

2011

2011

2010

2011

COPPER & GOLD (continued)









Kennecott Minerals Company









Rawhide mine (a)

0.0%








Nevada, US









Metals produced in doré:









Gold ('000 ounces)


-

-

-

-

-

9

-

Silver ('000 ounces)


-

-

-

-

-

114

-

(a)           Rio Tinto sold its 100% interest in the Rawhide mine with an effective date of 25 June 2010. Production data are shown up to that date.

Kennecott Utah Copper









Barneys Canyon mine (a)

100.0%








Utah, US









Gold produced ('000 ounces)


0.4

0.4

0.4

0.4

0.8

2.0

2.0

Bingham Canyon mine

100.0%








Utah, US









Ore treated ('000 tonnes)


13,582

13,600

13,747

12,230

13,554

53,551

53,131

Average ore grade:









Copper (%)


0.57

0.51

0.38

0.39

0.43

0.53

0.43

Gold (g/t)


0.31

0.33

0.30

0.31

0.32

0.38

0.32

Silver (g/t)


2.70

2.24

2.21

2.23

3.30

2.82

2.50

Molybdenum (%)


0.054

0.046

0.050

0.043

0.039

0.045

0.045

Copper concentrates produced ('000 tonnes)

263

240

170

176

216

968

802

Average concentrate grade (% Cu)

26.0

25.1

26.5

23.7

21.6

25.7

24.2

Production of metals in copper concentrates:








Copper ('000 tonnes) (b)

68.5

60.4

45.6

41.9

47.1

249.8

195.0

Gold ('000 ounces)

96

101

100

92

92

466

384

Silver ('000 ounces)

893

777

788

668

743

3,754

2,976

Molybdenum concentrates produced ('000 tonnes):

7.9

6.9

8.0

6.4

4.5

24.7

25.7

Molybdenum in concentrates ('000 tonnes)

4.2

3.7

4.3

3.4

2.3

12.9

13.6

(a)           Mining operations ceased in the first quarter of 2002. Gold continues to be recovered from leach pads.

(b)           Includes a small amount of copper in precipitates.

Rio Tinto percentage interest shown above is at 31 December 2011. The data represent full production and sales on a 100% basis unless otherwise stated.



Rio Tinto operational data

 


Rio Tinto

4Q

1Q

2Q

3Q

4Q

Full Year

Full Year


interest

2010

2011

2011

2011

2011

2010

2011

COPPER & GOLD (continued)









Kennecott smelter & refinery

100.0%








Copper concentrates smelted ('000 tonnes)


293

264

205

167

241

1,025

877

Copper anodes produced ('000 tonnes) (a)


64.4

70.1

48.3

34.5

49.8

271.4

202.7

Production of refined metal:









Copper ('000 tonnes)


64.8

63.5

57.7

45.2

48.8

269.3

215.3

Gold  ('000 ounces) (b)


112

99

105

88

87

596

379

Silver ('000 ounces) (b)


1,094

903

868

664

754

4,732

3,189

(a)           New metal excluding recycled material

(b)           Includes gold and silver in intermediate products.

 










Northparkes Joint Venture

80.0%








New South Wales, Australia









Ore treated ('000 tonnes)


1,298

1,302

1,330

1,439

1,463

5,248

5,532

Average ore grades:









Copper (%)


0.84

0.97

0.97

1.03

1.04

0.82

1.00

Gold (g/t)


0.50

0.56

0.55

0.55

0.57

0.51

0.56

Copper concentrates produced ('000 tonnes)

30.2

33.4

33.8

39.7

39.7

116.1

146.6

Contained copper in concentrates:









Saleable production ('000 tonnes)


10.0

11.6

12.1

13.3

13.4

39.0

50.4

Sales ('000 tonnes) (a)


11.3

5.4

8.7

8.4

15.2

31.7

37.8

Contained gold in concentrates:









Saleable production ('000 ounces)


16.1

18.5

18.3

19.4

19.8

65.3

76.0

Sales ('000 ounces) (a)


18.8

8.8

13.5

12.5

24.3

55.8

59.1

(a)           Rio Tinto's 80% share of material from the Joint Venture.

Rio Tinto percentage interest shown above is at 31 December 2011. The data represent full production and sales on a 100% basis unless otherwise stated.

 



Rio Tinto operational data

 


Rio Tinto

4Q

1Q

2Q

3Q

4Q

Full Year

Full Year


interest

2010

2011

2011

2011

2011

2010

2011

COPPER & GOLD (continued)









Palabora

57.7%








Palabora mine









South Africa









Ore treated ('000 tonnes)

3,126

2,845

2,964

3,133

2,845

11,657

11,787

Average ore grade: copper (%)

0.63

0.66

0.65

0.63

0.63

0.64

0.64

Copper concentrates produced ('000 tonnes)

65.2

58.4

61.2

58.2

50.1

246.0

227.9

Average concentrate grade: copper (%)

29.5

29.5

30.7

31.2

29.9

30.3

30.3

Copper in concentrates ('000 tonnes)

19.3

17.3

18.7

18.1

15.0

74.6

69.1

Palabora smelter/refinery









New concentrate smelted on site ('000 tonnes)

62.1

62.3

62.6

45.4

60.4

240.8

230.7

New copper anodes produced ('000 tonnes)

14.4

14.7

18.3

10.8

15.7

55.7

59.4

Refined new copper produced ('000 tonnes)

17.5

14.8

17.3

10.3

16.6

58.0

59.0

By-products:









Magnetite concentrate ('000 tonnes)

695

880

820

744

985

2,993

3,428

Nickel contained in products (tonnes)

24

27

28

23

9

72

86

Vermiculite plant









Vermiculite produced ('000 tonnes)

45

43

51

48

22

196

165








DIAMONDS









Argyle Diamonds

100.0%








Western Australia









AK1 ore processed ('000 tonnes)


1,749

1,487

1,635

1,760

1,497

7,274

6,379

AK1 diamonds produced ('000 carats)


2,243

1,641

1,580

2,302

1,918

9,804

7,441

Diavik Diamonds

60.0%








Northwest Territories, Canada









Ore processed ('000 tonnes)


555

487

542

645

560

2,091

2,234

Diamonds recovered ('000 carats)


1,543

1,353

1,790

1,934

1,601

6,500

6,677

Murowa Diamonds

77.8%








Zimbabwe









Ore processed ('000 tonnes)


87

81

119

139

134

384

473

Diamonds recovered ('000 carats)


39

58

103

93

113

178

367

Rio Tinto percentage interest shown above is at 31 December 2011. The data represent full production and sales on a 100% basis unless otherwise stated.

 



Rio Tinto operational data

 


Rio Tinto

4Q

1Q

2Q

3Q

4Q

Full Year

Full Year


interest

2010

2011

2011

2011

2011

2010

2011

IRON ORE & IRON









Rio Tinto Iron Ore









Pilbara Operations









Western Australia









Saleable iron ore production ('000 tonnes):








Hamersley - Paraburdoo, Mount Tom

Price, Marandoo, Yandicoogina,

Brockman and Nammuldi

100.0%

31,151

26,956

31,235

30,908

32,426

112,706

121,525

Hamersley - Channar

60.0%

2,929

2,471

2,919

2,813

2,812

11,016

11,015

Hamersley - Eastern Range

(a)

2,198

1,974

2,142

2,587

2,682

9,206

9,385

Hope Downs

50.0%

8,401

6,788

8,199

8,473

8,281

31,720

31,740

Robe River - Pannawonica

(Mesas J and A)

53.0%

8,571

6,535

7,989

8,367

8,119

31,277

31,010

Robe River - West Angelas

53.0%

7,541

5,869

6,472

6,716

7,435

28,363

26,492

Total production ('000 tonnes)


60,790

50,593

58,956

59,864

61,754

224,289

231,168

Breakdown: Pilbara Blend Lump


16,369

13,697

15,865

16,214

16,436

59,497

62,212

Pilbara Blend Fines


22,046

18,073

21,183

22,455

22,750

79,823

84,461

Robe Valley Lump


2,742

2,063

2,498

2,679

2,387

10,508

9,628

Robe Valley Fines


5,828

4,472

5,491

5,688

5,732

20,770

21,382

Yandicoogina Fines (HIY)


13,804

12,288

13,920

12,829

14,449

53,692

53,486










Total sales ('000 tonnes) (b)


58,216

49,874

54,589

59,501

61,411

222,700

225,375

Breakdown: Pilbara Blend Lump


13,489

11,813

12,607

13,567

14,295

51,569

52,282

Pilbara Blend Fines


22,562

19,287

21,309

24,259

25,056

86,857

89,911

Robe Valley Lump


2,786

1,954

2,109

2,299

2,317

9,590

8,680

Robe Valley Fines


6,220

4,785

5,611

5,981

6,072

21,827

22,448

Yandicoogina Fines (HIY)


13,159

12,035

12,953

13,395

13,672

52,856

52,054

(a)           Rio Tinto owns 54% of the Eastern Range mine. Under the terms of the joint venture agreement, Hamersley Iron manages the operation and is obliged to purchase all mine production from the joint venture and therefore all of the production is included in Rio Tinto's share of production.

(b)           Sales represent iron ore exported from Western Australian ports.

Iron Ore Company of Canada

58.7%








Newfoundland & Labrador and Quebec in Canada







Saleable iron ore production:









Concentrates ('000 tonnes)


876

0

1,297

1,892

1,589

2,798

4,778

Pellets ('000 tonnes)


2,878

2,546

2,038

2,230

1,864

11,912

8,678

Sales:









Concentrate ('000 tonnes)


821

281

1,051

1,940

1,601

3,015

4,873

Pellets ('000 tonnes)


3,974

2,273

1,898

2,243

2,295

12,052

8,709

Rio Tinto percentage interest shown above is at 31 December 2011. The data represent full production and sales on a 100% basis unless otherwise stated.



Rio Tinto operational data

 


Rio Tinto

4Q

1Q

2Q

3Q

4Q

Full Year

Full Year


interest

2010

2011

2011

2011

2011

2010

2011

SALT









Dampier Salt

68.4%








Western Australia









Salt production ('000 tonnes)


2,088

1,679

2,534

2,628

2,825

7,589

9,666

TALC









Rio Tinto Minerals - talc (a)

0.0%








Australia, Europe, and North America








Talc production ('000 tonnes)


237

251

257

84

-

1,000

592

(a)           Rio Tinto sold its 100% interest in the talc business with an effective date of 1 August 2011. Production data are shown up to that date.

 

TITANIUM DIOXIDE FEEDSTOCK









Rio Tinto Iron & Titanium

100.0%








Canada and South Africa (a)









(Rio Tinto share)









Titanium dioxide feedstock production ('000 tonnes)

373

329

352

381

380

1,392

1,443

(a)           Quantities comprise 100% of Rio Tinto Fer et Titane and 37% of Richards Bay Minerals production. Ilmenite mined in Madagascar is being processed in Canada.

URANIUM









Energy Resources of Australia Ltd









Ranger mine

68.4%








Northern Territory, Australia









Production ('000 lbs U3O8)


2,796

843

238

2,241

2,249

8,614

5,571

Rössing Uranium Ltd

68.6%








Namibia









Production ('000 lbs U3O8)


1,988

1,240

1,279

1,226

991

7,999

4,736

Rio Tinto percentage interest shown above is at 31 December 2011. The data represent full production and sales on a 100% basis unless otherwise stated.

 


This information is provided by RNS
The company news service from the London Stock Exchange
 
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