Operational Review For The Quarter Ended 30.9.2015

RNS Number : 0662D
South32 Limited
22 October 2015
 

Operational Review for the Quarter Ended 30 September 2015

 

South32 Limited

(Incorporated in Australia under the Corporations Act 2001)

(ACN 093 732 597)

ASX, LSE, JSE Share Code: S32

ISIN: AU000000S320

 

 

 

 

 

 

·      Quarterly production records achieved at GEMCO (Australia Manganese) and Illawarra Metallurgical Coal, and strong performance recorded across the Group:

−      a temporary increase in the average ore grade at Cannington delivered a 20% increase in silver production;

−      an improvement in plant availability and feed rates led to a 13% increase in Australia Manganese ore production; and

−      the completion of planned calciner maintenance in the prior quarter delivered an 11% increase in Worsley Alumina production as the operation processed stockpiled hydrate.

 

·      FY16 production guidance remains unchanged for all upstream operations, with the exception of South Africa Manganese which is under review.

 

·      The review of South Africa Manganese, announced on 24 August, is expected to be completed before the end of December 2015. The previously announced delay in the restart of three high-carbon ferromanganese furnaces at Metalloys will continue indefinitely and a decision on the future of the fourth furnace will be made on conclusion of this review. As part of this process, Samancor Manganese will also determine the optimal configuration and production profile for the South Africa Manganese mines to improve their competitiveness and sustainability through the cycle.

 

·      Consistent with our commitment to reduce controllable costs by
at least US$350M by the end of FY18, we expect to deliver a 25% reduction in Group and Unallocated costs in FY16.

 

·      Net debt declined by US$206M to US$196M during the September 2015 quarter.

 

"Our business is performing well and we are making excellent progress as we seek to optimise our operations, reduce costs and sustainably de-capitalise the business.

"We continue to take decisive action to maximise financial performance, rather than volume. The actions we have initiated at South Africa Manganese and South Africa Aluminium reflect this philosophy and will further strengthen the cash generating capacity of the Group.

"Our high quality and low-cost assets, motivated workforce and strong balance sheet remain a key point of differentiation. Group net debt declined by US$206 million in the September quarter to US$196 million."

 

Graham Kerr, South32 CEO

Production summary

 

 

 

 

 

 

 

 

South32's share

YTD
FY15

YTD
FY16

YoY

 

1Q15

4Q15

1Q16

QoQ

Alumina production (kt)

1,235

1,364

10%

 

1,235

1,266

1,364

8%

Aluminium  production (kt)

261

244

(7%)

 

261

242

244

1%

Energy coal production (kt)

8,523

8,698

2%

 

8,523

8,914

8,698

(2%)

Metallurgical coal production (kt)

1,840

2,079

13%

 

1,840

1,983

2,079

5%

Manganese ore production (kt)

1,355

1,437

6%

 

1,355

1,253

1,437

15%

Manganese alloy production (kt)

102

65

(36%)

 

102

81

65

(20%)

Payable nickel production (kt)

10.7

8.7

(19%)

 

10.7

8.6

8.7

1%

Silver production (koz)

6,701

6,278

(6%)

 

6,701

5,236

6,278

20%

Lead production (kt)

49

49

0%

 

49

44

49

11%

Zinc production (kt)

20

20

0%

 

20

19

20

5%

 

Unless otherwise noted: percentage variance relates to the relative performance during the 2016 financial year to date compared with the 2015 financial year to date (YoY) or the September 2015 quarter compared with the June 2015 quarter (QoQ); production and sales volumes are reported on an attributable basis; and project budgets and capacities are reported on a 100% basis. All variance analysis relates to QoQ performance, as defined above.

 

CORPORATE UPDATE

 

·      During the September 2015 quarter, South32 invested US$3 million on exploration of which US$1 million was capitalised. Our exploration activities focused on metallurgical coal and silver in Australia, and nickel in Colombia.

·      Cash proceeds of US$37M were received in the September 2015 quarter as South32 resolved two legacy tax disputes1 outside of Australia. An additional US$9M relating to these claims will be received in the December 2015 quarter.

·      Net debt declined by US$206M to US$196M2 during the September 2015 quarter. This included a US$52M reduction in the Group's finance leases (US$575M) as the Australian dollar and Rand depreciated against the US dollar. Recognising the Group's strong balance sheet, Standard and Poor's and Moody's reaffirmed their respective BBB+ and Baa1 credit ratings following recent annual reviews.

·      Consistent with our commitment to embed a lean corporate centre and reduce controllable costs by at least US$350M by the end of FY18, we are finalising an in-depth review of all functional support which is expected to deliver a 25% reduction (on a constant currency basis) in FY16 Group and Unallocated costs relative to prior guidance of US$130M.

·      South32's Underlying effective tax rate (ETR) will reflect the geographic distribution of the Group's profit. The corporate tax rates applicable to South32 include: Australia 30%; South Africa 28%; Colombia 39%; and Brazil 34%. Should current conditions prevail, the Group's Underlying ETR will exceed 30%.

·      South32 capital expenditure was previously forecast to decline by 9% to US$700M in FY16, predicated on several assumptions including an average AUD:USD exchange rate of 0.78 and average USD:ZAR exchange rate of 12.42. The rate of expenditure expressed in US dollars may decline further should recent weakness in those exchange rates persist.

 

Upstream production guidance (South32's share)

FY15

FY16e

 

Worsley Alumina

 

 

 

Alumina production (kt)

3,819

3,950

 

Brazil Aluminium

 

 

 

Alumina production (kt)

1,328

1,320

 

South Africa Energy Coal3

 

 

 

Domestic coal production (kt)

18,123

16,650

 

Export coal production (kt)

16,150

15,300

 

Illawarra Metallurgical Coal

 

 

 

Metallurgical coal production (kt)

7,455

7,200

 

Energy coal production (kt)

1,471

1,700

 

Australia Manganese

 

 

 

Manganese ore production (kt)

2,942

3,050

 

South Africa Manganese

 

 

 

Manganese ore production4 (kt)

2,273

Under review

 

Cerro Matoso

 

 

 

Payable nickel production (kt)

40.4

36.5

 

Cannington

 

 

 

Payable silver production (koz)

22,601

21,650

 

Payable lead production (kt)

183

175

 

Payable zinc production (kt)

72

80

 

WORSLEY ALUMINA

South32's share

YTD
FY15

YTD
FY16

YoY

 

1Q15

4Q15

1Q16

1Q15
vs
1Q16

4Q15
vs
1Q16

Alumina production (kt)

893

1,031

15%

 

893

929

1,031

15%

11%

Alumina sales (kt) 

875

930

6%

 

875

1,048

930

6%

(11%)

 

Worsley Alumina saleable production increased by 11% (or 102kt) to 1.03Mt in the September 2015 quarter as the refinery processed stockpiled alumina hydrate following the completion of planned calciner maintenance in the prior period. Conversely, the reduction in sales volumes simply reflected the scheduling of shipments during the quarter.

Calciner maintenance is planned for both the December 2015 and June 2016 quarters, consistent with the annual maintenance cycle. As noted in prior guidance, saleable production is expected to increase by 3% to 3.95Mt.

SOUTH AFRICA ALUMINIUM

South32's share

YTD
FY15

YTD
FY16

YoY

 

1Q15

4Q15

1Q16

1Q15
vs
1Q16

4Q15
vs
1Q16

Aluminium production (kt)

180

178

(1%)

 

180

175

178

(1%)

2%

Aluminium sales (kt) 

174

185

6%

 

174

177

185

6%

5%

 

South Africa Aluminium saleable production increased by 2% (or 3kt) to 178kt in the September 2015 quarter due to a reduction in the number of load-shedding events compared to the previous quarter.

In response to the recent deterioration in market conditions, 22 pots (equivalent to 3% of the total) were temporarily suspended during September 2015. This decision will deliver an incremental improvement in cash flow as planned pot relining activity is deferred. A production loss of 18kt is anticipated should the 22 pots remain offline for the remainder of FY16. In this context, production at South Africa Aluminium is now expected to decline marginally in FY16 should the current market conditions prevail. Electricity supply and the frequency of load-shedding events remains an ever present risk, notwithstanding the fact that load-shedding has remained within the permissible limits defined by our electricity supply agreements.

 

South32's share

YTD
FY15

YTD
FY16

YoY

 

1Q15

4Q15

1Q16

1Q15
vs
1Q16

4Q15
vs
1Q16

Aluminium production (kt)

68

66

(3%)

 

68

65

66

(3%)

2%

Aluminium sales (kt) 

64

53

(17%)

 

64

70

53

(17%)

(24%)

 

Mozal Aluminium saleable production increased by 2% (or 1kt) to 66kt in the September 2015 quarter due to a reduction in the number of load-shedding events compared to the previous quarter. Conversely, the 24% decline in aluminium sales reflected the scheduling of shipments during the quarter.

Aluminium production is expected to remain broadly unchanged in FY16. Electricity supply and the frequency of
load-shedding events remains an ever present risk, notwithstanding the fact that load-shedding has remained within the permissible limits defined by our electricity supply agreements.

 

 

South32's share

YTD
FY15

YTD
FY16

YoY

 

1Q15

4Q15

1Q16

1Q15
vs
1Q16

4Q15
vs
1Q16

Alumina production (kt)

342

333

(3%)

 

342

337

333

(3%)

(1%)

Alumina sales (kt) 

323

320

(1%)

 

323

330

320

(1%)

(3%)

Aluminium production (kt)

13

0

(100%)

 

13

2

0

(100%)

(100%)

Aluminium sales (kt) 

12

0

(100%)

 

12

3

0

(100%)

(100%)

 

Brazil Aluminium saleable alumina production was largely unchanged in the September 2015 quarter. FY16 alumina production guidance of 1.32Mt remains unchanged.

All three potlines at the smelter remain temporarily suspended and subject to ongoing review. Excess power supplied by Eletronorte under long-term contract continues to be sold into the grid. These unhedged power sales are expected to generate Underlying EBIT of approximately BRL255M in FY16 (versus BRL300M FY15).

South32's share

YTD
FY15

YTD
FY16

YoY

 

1Q15

4Q15

1Q16

1Q15
vs
1Q16

4Q15
vs
1Q16

Energy coal production (kt)

8,026

8,292

3%

 

8,026

8,508

8,292

3%

(3%)

Domestic sales (kt) 

4,403

4,246

(4%)

 

4,403

4,358

4,246

(4%)

(3%)

Export sales (kt)

3,739

4,132

11%

 

3,739

4,123

4,132

11%

0%

 

South Africa Energy Coal saleable production declined by 3% (or 216kt) to 8.29Mt in the September 2015 quarter, reflecting the impact of planned maintenance and the sequencing of activity at the Wolvekrans Middelburg Complex. Coal production in FY16 is expected to decline by 7% to 31.95Mt (16.65Mt exports, 15.30Mt domestic), as planned.

 

South32's share

YTD
FY15

YTD
FY16

YoY

 

1Q15

4Q15

1Q16

1Q15
vs
1Q16

4Q15
vs
1Q16

Metallurgical coal production (kt)

1,840

2,079

13%

 

1,840

1,983

2,079

13%

5%

Metallurgical coal sales (kt)

1,617

1,999

24%

 

1,617

2,067

1,999

24%

(3%)

Energy coal production (kt)

497

406

(18%)

 

497

406

406

(18%)

0%

Energy coal sales (kt)

373

391

5%

 

373

307

391

5%

27%

 

Illawarra Metallurgical Coal saleable production increased by 4% (or 96kt) to a record 2.49Mt in the September 2015 quarter as a broad-based improvement in productivity more than offset the impact of industrial action at Dendrobium, which has since been resolved. FY16 production guidance of 8.90Mt (metallurgical coal 7.20Mt, energy coal 1.70Mt) remains unchanged. Three longwall moves are scheduled for the remainder of FY16, including one in the December 2015 quarter and two in the second half of FY16.

The Appin Area 9 project is 90% complete and ahead of schedule with commissioning now expected to start in the third quarter of FY16. The project, which sustains Illawarra Metallurgical Coal production capacity, is more than 20% below the original budget of US$845 million.

 

South32's share

YTD
FY15

YTD
FY16

YoY

 

1Q15

4Q15

1Q16

1Q15
vs
1Q16

4Q15
vs
1Q16

Manganese ore production (kt)

726

857

18%

 

726

761

857

18%

13%

Manganese ore sales (kt)

734

749

2%

 

734

700

749

2%

7%

Manganese alloy production (kt)

35

44

26%

 

35

43

44

26%

2%

Manganese alloy sales (kt)

34

38

12%

 

34

36

38

12%

6%

 

Australia Manganese saleable ore production increased by 13% (or 96kt) to a record 857kt in the September 2015 quarter as plant availability and feed rates improved at GEMCO. Manganese ore production guidance for FY16 of 3.05Mt remains unchanged as a higher strip ratio, planned maintenance and seasonal factors are expected to impact performance. While manganese ore inventory increased during the period, volumes are expected to normalise as planned maintenance is undertaken and productivity is affected by the wet season in Northern Australia. Manganese alloy production increased by 2% (or 1kt) to 44kt.

As announced on 22 September, the United States Department of Commerce issued notice of a preliminary
anti-dumping determination, setting an 11.93% rate for imports of silicomanganese of Australian origin into the United States. This is not expected to have a material impact on South32.

The Premium Concentrate Ore (PC02) project increases GEMCO production capacity by 0.5Mt to 5.3Mtpa
(100% basis). The project is on budget and scheduled to deliver first production in the June 2016 quarter.

 

South32's share

YTD
FY15

YTD
FY16

YoY

 

1Q15

4Q15

1Q16

1Q15
vs
1Q16

4Q15
vs
1Q16

Manganese ore production (kt)

629

580

(8%)

 

629

492

580

(8%)

18%

Manganese ore sales (kt)

599

518

(14%)

 

599

407

518

(14%)

27%

Manganese alloy production (kt)

67

21

(69%)

 

67

38

21

(69%)

(45%)

Manganese alloy sales (kt)

69

25

(64%)

 

69

47

25

(64%)

(47%)

 

South Africa Manganese saleable ore production increased by 18% (or 88kt) to 580kt in the September 2015 quarter. Production in the prior period was affected by industrial action and planned maintenance.

The review of South Africa Manganese, announced on 24 August, is expected to be completed before the end of December 2015. As part of this process, Samancor Manganese will determine the optimal configuration and production profile for the South Africa Manganese mines to improve their competitiveness and sustainability through the cycle. We are consulting with employees and external stakeholders as the review progresses.

South Africa Manganese saleable alloy production declined by 45% (or 17kt) to 21kt as three out of the four high-carbon ferromanganese furnaces at Metalloys remained suspended. The suspension of these three furnaces will continue indefinitely and a decision on the future of the fourth furnace will be made on conclusion of the South Africa Manganese review.

 

 

South32's share

YTD
FY15

YTD
FY16

YoY

 

1Q15

4Q15

1Q16

1Q15
vs
1Q16

4Q15
vs
1Q16

Payable nickel production (kt)

10.7

8.7

(19%)

 

10.7

8.6

8.7

(19%)

1%

Payable nickel sales (kt)

10.5

8.7

(17%)

 

10.5

9.0

8.7

(17%)

(3%)

 

Cerro Matoso payable nickel production was largely unchanged in the September 2015 quarter as the average ore grade declined, consistent with the mine plan. The operation was affected by a 17 day illegal strike in the prior period. Production guidance for FY16 of 36.5kt remains unchanged.

The higher grade La Esmeralda deposit has the potential to deliver an uplift in the average ore grade between 2018 and 2022. The application process for a new social and environmental licence to allow access to the ore body is ongoing.

South32's share

YTD
FY15

YTD
FY16

YoY

 

1Q15

4Q15

1Q16

1Q15
vs
1Q16

4Q15
vs
1Q16

Payable silver production (koz)

6,701

6,278

(6%)

 

6,701

5,236

6,278

(6%)

20%

Payable silver sales (koz)

7,084

6,203

(12%)

 

7,084

6,144

6,203

(12%)

1%

Payable lead production (kt)

49

49

0%

 

49

44

49

0%

11%

Payable lead sales (kt)

51

49

(4%)

 

51

49

49

(4%)

0%

Payable zinc production (kt)

20

20

0%

 

20

19

20

0%

5%

Payable zinc sales (kt)

15

19

27%

 

15

16

19

27%

19%

 

Cannington payable silver production increased by 20% (or 1.04Moz) to 6.28Moz in the September 2015 quarter as the average ore grade temporarily increased to 272g/t. Payable zinc sales increased by 19% following unplanned port maintenance in the June 2015 quarter. FY16 production guidance remains unchanged (payable silver 21.65Moz, payable lead 175kt, payable zinc 80kt) as the grade profile will deliver an increase in the ratio of zinc:lead concentrate over the remainder of the year.

 

Notes:

1.     These cash proceeds will have no impact on the Group's Underlying ETR.

2.     Unaudited net debt balance as at 30 September 2015.

3.     10% of South Africa Energy Coal is owned by an Employee Share Ownership Plan (ESOP) and a broad-based black economic empowerment
(B-BBEE) consortium. The interests owned by the ESOP and B-BBEE consortium were acquired using vendor finance, with the loans repayable to South32 via distributions attributable to these parties, pro rata to their share in South Africa Energy Coal. Until these loans are repaid, South32's interest in South Africa Energy Coal is accounted at 100%.

4.     Consistent with the presentation of South32's segment information, South Africa Manganese ore production and sales have been reported at 60%. The Group's financial statement will continue to reflect a 54.6% interest in South Africa Manganese ore.

5.     Underlying EBIT is earnings before net finance costs, taxation and any earnings adjustments. Underlying EBIT is reported net of South32's share of net finance costs and taxation of equity accounted investments. Underlying EBITDA is Underlying EBIT, before depreciation and amortisation.

6.     Figures in italics indicate that this figure has been adjusted since it was previously reported.

7.     The following abbreviations have been used throughout this report: grams per tonne (g/t); tonnes (t); thousand tonnes (kt); thousand tonnes per annum (ktpa); million tonnes (Mt); million tonnes per annum (Mtpa); thousand ounces (koz); million ounces (Moz); thousand wet metric tonnes (kwmt); thousand dry metric tonnes (kdmt); megawatt (MW); Australian Securities Exchange (ASX); London Stock Exchange (LSE); and Johannesburg Stock Exchange (JSE). 

 

operating performance

South32's share

YTD
FY15

YTD
FY16

 

1Q15

2Q15

3Q15

4Q15

1Q16

Worsley Alumina

(86% share)

 

 

 

 

 

 

 

 

Alumina hydrate production (kt)

980

1,514

 

980

976

931

987

1,514

Alumina production (kt)

893

1,031

 

893

1,060

937

929

1,031

Alumina sales (kt)

875

930

 

875

1,068

866

1,048

930

South Africa Aluminium

(100%)

 

 

 

 

 

 

 

 

Aluminium production (kt)

180

178

 

180

176

168

175

178

Aluminium sales (kt)

174

185

 

174

178

166

177

185

Mozal Aluminium

(47.1% share)

 

 

 

 

 

 

 

 

Aluminium production (kt)

68

66

 

68

67

65

65

66

Aluminium sales (kt)

64

53

 

64

73

66

70

53

Brazil Aluminium

(alumina 36% share, aluminium 40% share)

 

 

 

 

 

 

 

 

Alumina production (kt)

342

333

 

342

338

311

337

333

Alumina sales (kt)

323

320

 

323

371

285

330

320

Aluminium production (kt)

13

0

 

13

13

12

2

0

Aluminium sales (kt)

12

0

 

12

13

13

3

0

South Africa Energy Coal

(100%)

 

 

 

 

 

 

 

 

Energy coal production (kt)

8,026

8,292

 

8,026

8,499

9,240

8,508

8,292

Domestic sales (kt)

4,403

4,246

 

4,403

4,734

4,921

4,358

4,246

Export sales (kt)

3,739

4,132

 

3,739

4,174

4,354

4,123

4,132

Illawarra Metallurgical Coal

(100%)

 

 

 

 

 

 

 

 

Metallurgical coal production (kt)

1,840

2,079

 

1,840

2,018

1,614

1,983

2,079

Metallurgical coal sales (kt)

1,617

1,999

 

1,617

1,830

1,810

2,067

1,999

Energy coal production (kt)

497

406

 

497

383

185

406

406

Energy coal sales (kt)

373

391

 

373

426

272

307

391

Australia Manganese

(60% share)

 

 

 

 

 

 

 

 

Manganese ore production (kt)

726

857

 

726

773

682

761

857

Manganese ore sales (kt)

734

749

 

734

725

686

700

749

Manganese alloy production (kt)

35

44

 

35

48

41

43

44

Manganese alloy sales (kt) 

34

38

 

34

43

26

36

38

South Africa Manganese

(60% share)

 

 

 

 

 

 

 

 

Manganese ore production (kt)

629

580

 

629

604

548

492

580

Manganese ore sales (kt)

599

518

 

599

590

614

407

518

Manganese alloy production (kt)

67

21

 

67

73

68

38

21

Manganese alloy sales (kt) 

69

25

 

69

65

70

47

25

 

 

South32's share

YTD
FY15

YTD
FY16

 

1Q15

2Q15

3Q15

4Q15

1Q16

Cerro Matoso

(99.9% share)

 

 

 

 

 

 

 

 

Ore mined (kwmt)

1,512

1,531

 

1,512

1,827

1,826

1,156

1,531

Ore processed (kdmt)

657

639

 

657

678

698

596

639

Ore grade processed (%, Ni)

1.76

1.55

 

1.76

1.69

1.63

1.59

1.55

Payable nickel production (kt) 

10.7

8.7

 

10.7

10.5

10.6

8.6

8.7

Payable nickel sales (kt)

10.5

8.7

 

10.5

10.1

11.0

9.0

8.7

Cannington

(100%)

 

 

 

 

 

 

 

 

Ore mined (kt)

823

910

 

823

925

813

857

910

Ore processed (kt)

819

838

 

819

850

791

829

838

Payable silver ore grade processed (g/t, Ag)

301

272

 

301

246

247

235

272

Payable lead ore grade processed (%, Pb)

7.1

6.9

 

7.1

7.0

6.3

6.4

6.9

Payable zinc ore grade processed (%, Zn)

3.8

3.4

 

3.8

3.2

3.2

3.5

3.4

Payable silver production (koz)

6,701

6,278

 

6,701

5,534

5,130

5,236

6,278

Payable silver sales (koz)

7,084

6,203

 

7,084

5,631

4,972

6,144

6,203

Payable lead production (kt)

49

49

 

49

50

40

44

49

Payable lead sales (kt)

51

49

 

51

49

40

49

49

Payable zinc production (kt)

20

20

 

20

17

16

19

20

Payable zinc sales (kt)

15

19

 

15

18

17

16

19

 

Further information

Investor Relations

 

MEDIA Relations

Leng Lau

 

Jill Thomas

T

+61 8 9324 9008

 

T

+61 8 9324 9191

M

+61 (0) 408 202 698

 

M

+61 (0) 423 259 190

E

Leng.Lau@south32.net

 

E

Jill.Thomas@south32.net

 

 

 

 

 

Susie Bath

 

 

T

+61 8 9324 9647

 

 

 

M

+61 (0) 418 933 792

 

 

 

E

Susie.Bath@south32.net

 

 

 

 

 

 

 

 

Paul Formosa

 

 

 

T

+61 8 9324 9376

 

 

 

M

+61 (0) 431 152 742

 

 

 

E

Paul.Formosa@south32.net

 

 

 

 

 

 

 

 

22 October 2015
JSE Sponsor: UBS South Africa (Pty) Ltd


This information is provided by RNS
The company news service from the London Stock Exchange
 
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