Form 20-F (1a/4)
Toyota Motor Corporation
24 June 2005
Table of Contents
As filed with the Securities and Exchange Commission on June 24, 2005
SECURITIES AND EXCHANGE COMMISSION
Washington D.C. 20549
----------------
FORM 20-F
----------------
(Mark One)
REGISTRATION STATEMENT PURSUANT TO SECTION 12(B) OR (G) OF THE SECURITIES EXCHANGE ACT OF 1934
x ANNUAL REPORT PURSUANT TO SECTION 13 OR 15(D) OF THE SECURITIES EXCHANGE ACT OF 1934
For the fiscal year ended: March 31, 2005
TRANSITION REPORT PURSUANT TO SECTION 13 OR 15(D) OF THE SECURITIES EXCHANGE ACT OF 1934
For the transition period from to
Commission file number 1-14948
----------------
TOYOTA JIDOSHA KABUSHIKI KAISHA
(Exact Name of Registrant as Specified in its Charter)
TOYOTA MOTOR CORPORATION
(Translation of Registrant's Name Into English)
Japan
(Jurisdiction of Incorporation or Organization)
----------------
1 Toyota-cho, Toyota City
Aichi Prefecture 471-8571
Japan
+81 565 28-2121
(Address of Principal Executive Offices)
Securities registered or to be registered pursuant to Section 12(b) of the Act:
Title of Each Class Name of Each Exchange On Which Registered
------------ -------------------------------
Common Stock The New York Stock Exchange
Securities registered or to be registered pursuant to Section 12(g) of the Act:
none
Securities for which there is a reporting obligation pursuant to Section 15(d)
of the Act:
none
Indicate the number of outstanding shares of each of the issuer's classes of
capital or common stock as of the close of the period covered by the annual
report:
Title of Each Class Amount
------------ outstanding as
of March 31,
2005
Common Stock 3,268,078,939
Indicate by check mark whether the registrant (1) has filed all reports required
to be filed by Section 13 or 15(d) of the Securities Exchange Act of 1934 during
the preceding 12 months (or for such shorter period that the Registrant was
required to file such reports), and (2) has been subject to such filing
requirements for the past 90 days: Yes x No
Indicate by check mark which financial statement item the Registrant has elected
to follow: Item 17 Item 18 x
--------------------------------------------------------------------------------
Table of Contents
TABLE OF CONTENTS
page
ITEM 1. IDENTITY OF DIRECTORS, SENIOR MANAGEMENT AND ADVISERS 1
ITEM 2. OFFER STATISTICS AND EXPECTED TIMETABLE 1
ITEM 3. KEY INFORMATION 1
3.A SELECTED FINANCIAL DATA 1
3.B CAPITALIZATION AND INDEBTEDNESS 4
3.C REASONS FOR THE OFFER AND USE OF PROCEEDS 4
3.D RISK FACTORS 4
ITEM 4. INFORMATION ON THE COMPANY 7
4.A HISTORY AND DEVELOPMENT OF THE COMPANY 7
4.B BUSINESS OVERVIEW 7
4.C ORGANIZATIONAL STRUCTURE 40
4.D PROPERTY, PLANTS AND EQUIPMENT 40
ITEM 5. OPERATING AND FINANCIAL REVIEW AND PROSPECTS 42
5.A OPERATING RESULTS 42
5.B LIQUIDITY AND CAPITAL RESOURCES 61
5.C RESEARCH AND DEVELOPMENT, PATENTS AND LICENSES 64
5.D TREND INFORMATION 66
5.E OFF-BALANCE SHEET ARRANGEMENTS 66
5.F TABULAR DISCLOSURE OF CONTRACTUAL OBLIGATIONS 69
5.G SAFE HARBOR 69
ITEM 6. DIRECTORS, SENIOR MANAGEMENT AND EMPLOYEES 70
6.A DIRECTORS AND SENIOR MANAGEMENT 70
6.B COMPENSATION OF DIRECTORS AND CORPORATE AUDITORS 74
6.C BOARD PRACTICES 74
6.D EMPLOYEES 76
6.E SHARE OWNERSHIP 77
ITEM 7. MAJOR SHAREHOLDERS AND RELATED PARTY TRANSACTIONS 80
7.A MAJOR SHAREHOLDERS 80
7.B RELATED PARTY TRANSACTIONS 81
7.C INTERESTS OF EXPERTS AND COUNSEL 81
ITEM 8. FINANCIAL INFORMATION 82
8.A CONSOLIDATED STATEMENTS AND OTHER FINANCIAL INFORMATION 82
8.B SIGNIFICANT CHANGES 82
ITEM 9. THE OFFER AND LISTING 83
9.A LISTING DETAILS 83
9.B PLAN OF DISTRIBUTION 83
9.C MARKETS 83
9.D SELLING SHAREHOLDERS 83
9.E DILUTION 83
9.F EXPENSES OF THE ISSUE 83
ITEM 10. ADDITIONAL INFORMATION 84
10.A SHARE CAPITAL 84
--------------------------------------------------------------------------------
Table of Contents
page
10.B MEMORANDUM AND ARTICLES OF ASSOCIATION 84
10.C MATERIAL CONTRACTS 91
10.D EXCHANGE CONTROLS 91
10.E TAXATION 92
10.F DIVIDENDS AND PAYING AGENTS 97
10.G STATEMENT BY EXPERTS 97
10.H DOCUMENTS ON DISPLAY 97
10.I SUBSIDIARY INFORMATION 97
ITEM 11. QUANTITATIVE AND QUALITATIVE DISCLOSURES ABOUT MARKET RISK 98
ITEM 12. DESCRIPTION OF SECURITIES OTHER THAN EQUITY SECURITIES 99
ITEM 13. DEFAULTS, DIVIDEND ARREARAGES AND DELINQUENCIES 100
ITEM 14. MATERIAL MODIFICATIONS TO THE RIGHTS OF SECURITY HOLDERS AND USE OF PROCEEDS 100
ITEM 15. CONTROLS AND PROCEDURES 100
15.A DISCLOSURES CONTROLS AND PROCEDURES 100
15.B (RESERVED) 100
15.C (RESERVED) 100
15.D (RESERVED) 100
ITEM 16. (RESERVED) 100
16.A AUDIT COMMITTEE FINANCIAL EXPERT 100
16.B CODE OF ETHICS 101
16.C PRINCIPAL ACCOUNTANT FEES AND SERVICES 101
16.D (RESERVED) 102
16.E PURCHASES OF EQUITY SECURITIES BY THE ISSUER AND AFFILIATED PURCHASERS 103
ITEM 17. FINANCIAL STATEMENTS 104
ITEM 18. FINANCIAL STATEMENTS 104
ITEM 19. EXHIBITS 105
--------------------------------------------------------------------------------
Table of Contents
As used in this annual report, the term 'fiscal' preceding a year means the
twelve-month period ended March 31 of the year referred to. All other references
to years refer to the applicable calendar year.
In parts of this annual report, amounts reported in Japanese yen have been
translated into U.S. dollars for the convenience of readers. Unless otherwise
noted, the rate used for this translation was Y107.39 = $1.00. This was the
approximate exchange rate in Japan on March 31, 2005.
Cautionary Statement with Respect to Forward-Looking Statements
This annual report contains forward-looking statements that reflect Toyota's
plans and expectations. These forward-looking statements are not guarantees of
future performance and involve known and unknown risks, uncertainties and other
factors that may cause Toyota's actual results, performance, achievements or
financial position to be materially different from any future results,
performance, achievements or financial position expressed or implied by these
forward-looking statements. These factors include:
(i) changes in economic conditions and market demand affecting, and the
competitive environment in, the automotive markets in Japan, North America,
Europe and other markets in which Toyota operates;
(ii) fluctuations in currency exchange rates, particularly with respect to the
value of the Japanese yen, the U.S. dollar, the euro, the Australian dollar and
the British pound;
(iii) Toyota's ability to realize production efficiencies and to implement
capital expenditures at the levels and times planned by management;
(iv) changes in the laws, regulations and government policies in the markets in
which Toyota operates that affect Toyota's automotive operations, particularly
laws, regulations and policies relating to trade, environmental protection,
vehicle emissions, vehicle fuel economy and vehicle safety, as well as changes
in laws, regulations and government policies that affect Toyota's other
operations, including the outcome of future litigation and other legal
proceedings;
(v) political instability in the markets in which Toyota operates;
(vi) Toyota's ability to timely develop and achieve market acceptance of new
products; and
(vii) fuel shortages or interruptions in transportation systems, labor strikes,
work stoppages or other interruptions to, or difficulties in, the employment of
labor in the major markets where Toyota purchases materials, components and
supplies for the production of its products or where its products are produced,
distributed or sold.
A discussion of these and other factors which may affect Toyota's actual
results, performance, achievements or financial position is contained in '
Operating and Financial Review and Prospects' and 'Information on the Company'
and elsewhere in this annual report.
--------------------------------------------------------------------------------
Table of Contents
PART I
ITEM 1. IDENTITY OF DIRECTORS, SENIOR MANAGEMENT AND ADVISERS
Not applicable.
ITEM 2. OFFER STATISTICS AND EXPECTED TIMETABLE
Not applicable.
ITEM 3. KEY INFORMATION
3.A SELECTED FINANCIAL DATA
You should read the U.S. GAAP selected consolidated financial information
presented below together with 'Operating and Financial Review and Prospects' and
Toyota's consolidated financial statements contained in this annual report.
Beginning in fiscal 2004, Toyota discontinued the preparation of annual
consolidated financial statements under Japanese GAAP and Toyota currently
prepares its annual consolidated financial statements only under U.S. GAAP.
U.S. GAAP Selected Financial Data
The following selected financial data have been derived from Toyota's
consolidated financial statements. These financial statements were prepared in
accordance with U.S. GAAP.
Year Ended March 31,
2001 2002 2003 2004 2005
2005
(in millions, except share and per share data)
Consolidated Statement of
Income Data:
Automotive (1):
Revenues Y 11,591,061 Y 13,067,428 Y 14,311,451 Y 15,973,826 Y 17,113,535 $ 159,359
Operating income 765,557 1,057,948 1,246,925 1,518,954 1,452,535 13,526
Financial Services:
Revenues 571,058 698,022 724,898 736,852 781,261 7,275
Operating income 31,693 45,115 30,328 145,998 200,853 1,870
All Other (1):
Revenues 1,019,527 728,848 795,217 896,244 1,030,320 9,594
Operating income (loss) (4,578) (2,954) 4,529 15,247 33,743 314
Elimination of intersegment:
Revenues (226,409) (303,990) (330,013) (312,162) (373,590) (3,479)
Operating income (loss) (1,943) (6,477) (10,136) (13,309) (14,944) (139)
Total Company:
Revenues 12,955,237 14,190,308 15,501,553 17,294,760 18,551,526 172,749
Operating income 790,729 1,093,632 1,271,646 1,666,890 1,672,187 15,571
Income before income taxes, 1,107,289 972,101 1,226,652 1,765,793 1,754,637 16,339
minority interest and equity
in earnings of affiliated
companies
Net income 674,898 556,567 750,942 1,162,098 1,171,260 10,907
Net income per share:
Basic 180.65 152.26 211.32 342.90 355.35 3.31
Diluted 180.65 152.26 211.32 342.86 355.28 3.31
Shares used in computing net 3,735,862 3,655,304 3,553,602 3,389,074 3,296,092 -
income per share, basic (in
thousands)
Shares used in computing net 3,735,941 3,655,306 3,553,624 3,389,377 3,296,754 -
income per share, diluted
(in thousands)
1
--------------------------------------------------------------------------------
Table of Contents
Year Ended March 31,
2001 2002 2003 2004 2005 2005
(in millions)
Consolidated Balance Sheet Data
(end of period):
Total Assets:
Automotive Y 7,951,107 Y 9,121,406 Y 9,392,749 Y 10,207,395 Y 11,141,197 $ 103,745
Financial Services 5,531,568 6,910,593 7,392,486 8,138,297 9,487,248 88,344
All other 584,948 650,912 722,604 941,925 1,025,517 9,549
Intersegment Elimination/ 2,952,160 2,622,819 2,645,135 2,752,611 2,681,049 24,966
Unallocated
Total company 17,019,783 19,305,730 20,152,974 22,040,228 24,335,011 226,604
Short-term debt, including current 2,183,681 2,984,378 3,118,665 3,314,219 3,532,747 32,896
portion of long-term debt
Long-term debt, less current 3,083,344 3,722,706 4,137,528 4,247,266 5,014,925 46,698
portion
Shareholders' equity (2) 7,077,411 7,264,112 7,121,000 8,178,567 9,044,950 84,225
Other Data:
Capital Expenditures 1,201,406 1,548,593 1,610,229 1,488,541 1,923,240 17,909
--------
(1) In August 2001, Toyota increased its ownership interest in Hino Motors, Ltd. by 13.6% to 50.2%. As a result,
revenues and operating income for the automotive and all other segments in fiscal 2002 reflect the consolidation
of the results of Hino from the acquisition date. Previously, Hino was accounted for using the equity method.
(2) Up through fiscal 2001, the results of certain subsidiaries in Europe and other regions were reported in the
consolidated financial statements using a December 31 year-end. During fiscal 2002, the year-ends of most of
these foreign subsidiaries were changed from December 31 to March 31. As a result, Toyota decreased retained
earnings by Y3,061 million to reflect the impact of conforming the year-ends at March 31, 2001.
Dividends
Toyota normally pays cash dividends twice per year. Toyota's board of directors
recommends the dividend to be paid following the end of each fiscal year. This
recommended dividend must then be approved by shareholders at the ordinary
general meeting of shareholders held in June of each year. Immediately following
approval of the dividend at the shareholders' meeting, Toyota pays the dividend
to holders of record as of the preceding March 31. In addition to these year-end
dividends, Toyota may pay interim dividends in the form of cash distributions
from its retained earnings to its shareholders of record as of September 30 in
each year by resolution of its board of directors and without shareholder
approval. Toyota normally pays the interim dividend in late November.
2
--------------------------------------------------------------------------------
Table of Contents
The following table sets forth the dividends paid by Toyota for each of the
periods shown. The periods shown are the six months ended on that date. The U.S.
dollar equivalents for the dividends shown are based on the noon buying rate for
Japanese yen on the last date of each period set forth below.
Dividend per Share
Period Ended
------- Yen Dollars
September 30, 2000 11.0 0.10
March 31, 2001 14.0 0.11
September 30, 2001 13.0 0.11
March 31, 2002 15.0 0.11
September 30, 2002 16.0 0.13
March 31, 2003 20.0 0.17
September 30, 2003 20.0 0.18
March 31, 2004 25.0 0.24
September 30, 2004 25.0 0.23
March 31, 2005 40.0 0.37
The payment and the amount of any future dividends are subject to the level of
Toyota's future earnings, its financial condition and other factors, including
statutory restrictions on the payment of dividends.
Exchange Rates
In parts of this annual report, yen amounts have been translated into U.S.
dollars for the convenience of investors. Unless otherwise noted, the rate used
for the translations was Y107.39 = $1.00. This was the approximate exchange rate
in Japan on March 31, 2005.
The following table sets forth information regarding the noon buying rates for
Japanese yen in New York City as announced for customs purposes by the Federal
Reserve Bank of New York expressed in Japanese yen per $1.00 during the periods
shown. On June 22, 2005, the noon buying rate was Y108.89 = $1.00. The average
exchange rate for the periods shown is the average of the month-end rates during
the period.
Fiscal Year Ending March 31, At End Average High Low
----------------- of (of
Period month-end
rates)
(Y per $1.00)
2001 125.54 111.64 125.54 104.19
2002 132.70 125.64 134.77 115.89
2003 118.07 121.10 133.40 115.71
2004 104.18 112.75 120.55 104.18
2005 107.22 107.28 114.30 102.26
2006 (through June 22, 2005) 108.89 107.17 109.58 104.41
Month Ending High Low
--------
(Y per $1.00)
December 31, 2004 105.59 102.56
January 31, 2005 104.93 102.26
February 28, 2005 105.84 103.70
March 31, 2005 107.49 103.87
April 30, 2005 108.67 104.64
May 31, 2005 108.17 104.41
Fluctuations in the exchange rate between the Japanese yen and the U.S. dollar
will affect the U.S. dollar equivalent of the price of the shares on the
Japanese stock exchanges. As a result, exchange rate fluctuations are
3
--------------------------------------------------------------------------------
Table of Contents
likely to affect the market price of the ADSs on the New York Stock Exchange.
Toyota will declare any cash dividends on shares in Japanese yen. Exchange rate
fluctuations will also affect the U.S. dollar amounts received on conversion of
cash dividends.
Exchange rate fluctuations can also materially affect Toyota's reported
operating results. In particular, a strengthening of the Japanese yen against
the U.S. dollar can have a material adverse effect on Toyota's reported
operating results. For a further discussion of the effects of currency rate
fluctuations on Toyota's operating results, please see 'Operating and Financial
Review and Prospects - Operating Results - Overview - Currency Fluctuations'.
3.B CAPITALIZATION AND INDEBTEDNESS
Not applicable.
3.C REASONS FOR THE OFFER AND USE OF PROCEEDS
Not applicable.
3.D RISK FACTORS
Industry and Business Risks
The worldwide automobile market is highly competitive.
The worldwide automotive market is highly competitive. Toyota faces strong
competition from automobile manufacturers in the respective markets in which it
operates. Competition is likely to further intensify in light of continuing
globalization and consolidation in the worldwide automotive industry. Factors
affecting competition include product quality and features, innovation and
development time, pricing, reliability, safety, fuel economy, customer service
and financing terms. Increased competition may lead to lower vehicle unit sales
and increased inventory, which may result in a further downward price pressure
and adversely affect Toyota's financial conditions and results of operations.
Toyota's ability to maintain its competitiveness will be fundamental to its
future success in existing and new markets and its market share. There can be no
assurances that Toyota will be able to compete successfully in the future.
The worldwide automobile industry is highly volatile.
The markets in which Toyota competes have been subject to considerable
volatility in demand in each market. Demand for automobile sales depends to a
large extent on general, social, political and economic conditions in a given
market and the introduction of new vehicles and technologies. As Toyota's
revenues are derived from sales in markets worldwide such as Japan, North
America and Europe, economic conditions in these countries and regions are
particularly important to Toyota. Demand may also be affected by factors
directly impacting automobile price or the cost of purchasing and operating
automobiles such as sales and financing incentives, prices of raw materials and
parts and components, cost of fuel and governmental regulations (including
tariffs, import regulation and other taxes). Volatility in demand may lead to
lower vehicle unit sales and increased inventory, which may result in a further
downward price pressure and adversely affect Toyota's financial conditions and
results of operations.
Toyota's future success depends on its ability to offer innovative new, price
competitive products that meet and satisfy customer demand on a timely basis.
Meeting and satisfying customer demand with attractive new vehicles and reducing
product development times are critical elements to the success of automobile
manufacturers. The timely introduction of new vehicle models, at competitive
prices, meeting rapidly changing customer preferences and demands is fundamental
to
4
--------------------------------------------------------------------------------
Table of Contents
Toyota's success. There is no assurance that Toyota may adequately perceive and
identify changing customer preferences and demands with respect to quality,
styling, reliability, safety and other features in a timely manner. Even if
Toyota succeeds in perceiving and identifying customer preferences and demands,
there is no assurance that Toyota will be capable of developing and
manufacturing new, price competitive products in a timely manner with its
available technology, intellectual property, sources of raw materials and parts
and components (including the procurement thereof), production capacity and
other factors affecting its productivity. Further, there is no assurance that
Toyota will be able to implement capital expenditures at the level and times
planned by management. Toyota's inability to develop and offer products that
meet customer demand in a timely manner can result in a lower market share and
reduced sales volumes and margins, and may adversely affect Toyota's financial
conditions and results of operations.
Toyota's ability to market and distribute effectively, and Toyota's maintenance
of brand image, are integral parts of Toyota's successful sales.
Toyota's success in the sale of automobiles depends on its ability to market and
distribute effectively based on distribution networks and sales techniques
catered to its customers as well as its ability to maintain and further
cultivate its brand image across the markets in which it operates. There is no
assurance that Toyota will be able to develop sales techniques and distribution
networks that effectively adapt to customer preferences or changes in the
regulatory environment in the major markets in which it operates. Nor is there
assurance that Toyota will be able to cultivate and protect its brand image.
Toyota's inability to maintain well developed sales techniques and distribution
networks or brand image may result in decreased sales and market share and may
adversely affect its financial conditions and results of operations.
The worldwide financial services industry is highly competitive.
The worldwide financial services industry is highly competitive. The market for
automobile financing has grown as more consumers are financing their purchases,
primarily in North America and Europe. Increased competition in automobile
financing may lead to decreased margins. A decline in Toyota's vehicle unit
sales, an increase in residual value risk due to lower used vehicle price and
increased funding costs are factors which may impact Toyota's financial services
operations. A negative impact on Toyota's financial services operations may
adversely affect its financial conditions and results of operations.
Political, Regulatory and Economic Risks
Toyota's operations are subject to currency and interest rate fluctuations.
Toyota is sensitive to fluctuations in foreign currency exchange rates and is
principally exposed to fluctuations in the value of the Japanese yen, the U.S.
dollar and the euro and, to a lesser extent, the Australian dollar and the
British pound. Toyota's consolidated financial statements, which are presented
in Japanese yen, are affected by foreign currency exchange fluctuations through
both translation risk and transaction risk. Changes in foreign currency exchange
rates may affect Toyota's pricing of products sold and materials purchased in
foreign currencies. In particular, a strengthening of the Japanese yen against
the U.S. dollar can have a material adverse effect on Toyota's operating
results.
Toyota believes that its use of certain derivative financial instruments and
increased localized production of its products have reduced, but not eliminated,
the effects of interest rate and foreign currency exchange rate fluctuations,
which in some years can be significant. Nonetheless, a negative impact resulting
from fluctuations in foreign currency exchange rates and changes in interest
rates may adversely affect Toyota's financial conditions and results of
operations. For a further discussion of currency and interest rate fluctuations
and the use of derivative financial instruments, please see 'Operating and
Financial Review and Prospects - Operating Results - Overview - Currency
Fluctuations,' 'Quantitative and Qualitative Disclosures About Market Risk,' and
notes 20 and 21 to Toyota's consolidated financial statements.
5
--------------------------------------------------------------------------------
Table of Contents
The automotive industry is subject to various governmental regulations and legal
proceedings.
The worldwide automotive industry is subject to various governmental laws and
regulations including those related to vehicle safety and environmental matters
such as emission levels, fuel economy, noise and pollution. Many governments
also regulate local content, impose tariffs and other trade barriers, taxes and
levies, and enact price or exchange controls. Toyota has incurred, and expects
to incur in the future, significant costs in complying with these regulations.
New legislation or changes in existing legislation may also subject Toyota to
additional expense in the future. Toyota is also subject to a number of pending
legal proceedings. A negative outcome in one or more of these pending legal
proceedings could adversely affect Toyota's future financial conditions and
results of operations. For a further discussion of government regulations,
please see 'Information on the Company - Business Overview - Governmental
Regulation, Environmental and Safety Standards' and for legal proceedings,
please see 'Information on the Company - Business Overview - Legal Proceedings.'
Toyota may be adversely affected by political instabilities, fuel shortages or
interruptions in transportation systems, natural calamities, wars, terrorism and
labor strikes.
Toyota is subject to various risks associated with conducting business
worldwide. These risks include political and economic instability, natural
calamities, fuel shortages, interruption in transportation systems, wars,
terrorisms, labor strikes and work stoppages. The occurrence of any of these
events in the major markets in which Toyota purchases materials, components and
supplies for the manufacture of its products or in which its products are
produced, distributed or sold, may result in disruptions and delays in the
operations of Toyota's business. Significant or prolonged disruptions and delays
in Toyota's business operations may result to adversely affect Toyota's
financial conditions and results of operations.
6
--------------------------------------------------------------------------------
Table of Contents
ITEM 4. INFORMATION ON THE COMPANY
4.A HISTORY AND DEVELOPMENT OF THE COMPANY
Toyota Motor Corporation is a limited liability, joint-stock company
incorporated under the Commercial Code of Japan. Toyota commenced operations in
1933 as the automobile division of Toyota Industries Corporation (formerly,
Toyoda Automatic Loom Works, Ltd.). Toyota became a separate company on August
28, 1937. As of March 31, 2005, Toyota operated through 524 consolidated
subsidiaries and 222 affiliated companies, of which 56 companies were accounted
for through the equity method.
See '- Business Overview - Capital Expenditures and Divestitures' for a
description of Toyota's principal capital expenditures and divestitures since
April 1, 2002 and information concerning Toyota's principal capital expenditures
and divestitures currently in progress.
Toyota's principal executive offices are located at 1 Toyota-cho, Toyota City,
Aichi Prefecture 471-8571, Japan. Toyota's telephone number in Japan is
81-565-28-2121.
4.B BUSINESS OVERVIEW
General
Toyota is the largest producer of automobiles in Japan and the third largest
automobile producer in the world in terms of both vehicles produced and vehicles
sold. Toyota sold 7.40 million vehicles in fiscal 2005 on a consolidated basis.
Toyota had net revenues of Y18.6 trillion and net income of Y1.171 trillion in
fiscal 2005.
Toyota's business segments are automotive operations, financial services
operations and all other operations. The following table sets for the Toyota's
net revenues from external customers in each of its business segments for each
of the past three fiscal years.
Yen in millions
Year Ended March 31,
2003 2004 2005
Automotive Y 14,300,799 Y 15,963,100 Y 17,098,415
Financial Services 707,527 716,727 760,664
All Other 493,227 614,933 692,447
Toyota's automotive operations include the design, manufacture, assembly and
sale of passenger cars, recreational and sport-utility vehicles, minivans and
trucks and related parts and accessories. Toyota's financial services business
consists primarily of providing financing to dealers and their customers for the
purchase or lease of Toyota vehicles. Toyota's financial services also provide
retail leasing through the purchase of lease contracts originated by Toyota
dealers. Related to Toyota's automotive operations is its development of
intelligent transport systems. Intelligent transport systems are a variety of
information technology-based systems encompassing car multimedia systems,
on-board intelligent systems, advanced transportation systems and transportation
infrastructure and logistics systems. These systems combine automotive,
information and telecommunications technologies. An important element of
Toyota's work in intelligent transport systems is its research collaboration
with telecommunication and information services providers. Toyota currently
holds an 11.7% of ownership interest in KDDI Corporation, a full service
telecommunications provider in Japan. Toyota's other operations business segment
includes the design and manufacture of prefabricated housing and information
technology related businesses, including certain intelligent transport systems
and an e-commerce marketplace called Gazoo.com.
7
--------------------------------------------------------------------------------
Table of Contents
Toyota sells its vehicles in approximately 170 countries and regions. Toyota's
primary markets for its automobiles are Japan, North America and Europe. The
following table sets forth Toyota's net revenues from external customers in each
of its geographical markets for each of the past three fiscal years.
Yen in millions
Year Ended March 31,
2003 2004 2005
Japan Y 6,621,054 Y 7,167,704 Y 7,408,136
North America 5,929,803 5,910,422 6,187,624
Europe 1,514,683 2,018,969 2,305,450
All Other Markets 1,436,013 2,197,665 2,650,316
During fiscal 2005, 32% of Toyota's automobile unit sales on a consolidated
basis were in Japan; 31% were in North America and 13% were in Europe. The
remaining 24% of unit sales were in other markets, including 11% in East and
Southeast Asian countries other than Japan.
The Worldwide Automotive Market
Toyota estimates that annual worldwide vehicle sales totaled approximately 63
million units in 2004.
Automobile sales are affected by a number of factors including:
• social, political and economic conditions,
• introduction of new vehicles and technologies, and
• costs incurred by customers of purchasing and operating automobiles.
These factors can cause consumer demand to vary substantially from year to year
in different geographic markets and for individual categories of automobiles.
In 2004, North America, Europe and Japan represented the world's top three
automotive markets. Worldwide market share, based on total automobile unit sales
on a retail basis in each market, was 32% for North America, 33% for Europe and
9% for Japan. In North America, new vehicle sales maintained a high level of
20.1 million units primarily attributable to the continuation of sales promotion
incentives. In Europe, new vehicle sales increased slightly from the previous
year to 20.8 million units due to the economic recovery. In Japan, consumer
demand for passenger cars remain at a low level due to weak consumer spending.
Commercial vehicles sales in Japan decreased slightly following a rise in
replacement demand due to stricter gas emissions regulations in 2003. As a
result, total vehicle unit sales (including mini-vehicles) in Japan in 2004
remained at approximately the same level as the previous year at 5.85 million
units. In East and Southeast Asia, the economic recovery is resulting in growing
demand for new vehicles in many countries. As a result, unit sales in East and
Southeast Asian markets (excluding Japan, China and Hong Kong) in 2004 increased
by 5% to 3.46 million units. In China (including Hong Kong), while the growth of
the market is not as precipitous as before, sales expanded by nearly 0.7 million
units to 5.27 million units in 2004.
The worldwide automotive industry is affected significantly by government
regulation aimed at reducing harmful effects on the environment, enhancing
vehicle safety and improving fuel economy. These regulations have added to the
cost of vehicles. Many governments also regulate local content and impose
tariffs and other trade barriers and price or exchange controls as a means of
creating jobs, protecting domestic producers or influencing their balance of
payments. Changes in regulatory requirements and other government-imposed
restrictions can limit an automaker's operations. These regulations can also
make the repatriation of profits to an automaker's home country difficult.
8
--------------------------------------------------------------------------------
Table of Contents
The development of the worldwide automotive market includes the continuing
globalization of automotive operations. Manufacturers seek to achieve
globalization by localizing the design and manufacture of automobiles and their
components in the markets in which they are sold. By expanding production
capabilities beyond their home markets, automotive manufacturers are able to
reduce their exposure to fluctuations in foreign exchange rates and lessen their
exposure to trade restrictions and tariffs.
Recent transactions have resulted in consolidation within the worldwide
automotive industry. These transactions include:
• the acquisition by General Motors Corporation of a 21% equity interest in Fuji Heavy Industries Ltd. in
April 2000,
• the acquisition by Ford Motor Company of the Land Rover business from BMW AG in June 2000,
• the acquisition by DaimlerChrysler AG of a 10% equity interest in Hyundai Motor Company in September 2000.
The disposition of the foregoing equity interest by DaimlerChrysler AG was announced in May 2004,
• the acquisition by Renault S.A. of a 70% equity interest in Samsung Motors Incorporated in September 2000,
• the acquisition by DaimlerChrysler AG of a 34% equity interest in Mitsubishi Motors Corp. in October 2000,
followed by the acquisition of an additional 3% equity interest in June 2001,
• the increased equity investment by General Motors Corporation in Suzuki Motor Corporation from 10% to 20%
in November 2000,
• the acquisition by Renault S.A. of a 20% equity interest in Volvo AB by June 2001,
• the acquisition by Nissan Motor Co., Ltd. of a 13.5% equity interest in Renault S.A. in March 2002,
followed by the acquisition of an additional 1.5% equity interest in May 2002,
• General Motors Corporation and the Daewoo Motor Creditors Committee established a joint venture, GM Daewoo,
in October 2002. General Motors Corporation holds a 42% stake, Suzuki Motor Corporation a 15% stake and
Shanghai Automotive Industry Corp. a 10% stake, respectively, and Daewoo's creditors own the remaining 33%
in the joint venture, and
• DaimlerChrysler AG acquired a 43% interest in Mitsubishi Fuso Truck and Bus Corporation in March 2003,
followed by an acquisition of an additional 22% interest in March 2004.
The reasons for these consolidation transactions vary, but include responses to
global overcapacity in the production of automobiles, the need to reduce costs
and create efficiencies by increasing the number of automobiles produced using
common vehicle platforms and by sharing research and development expenses for
environmental and other technology, the desire to expand a company's global
presence through increased size and the desire to expand into particular
segments or geographic markets.
Toyota believes that it has the resources, strategies and technologies in place
to compete effectively in the industry as an independent company. In addition,
Toyota believes that its research and development initiatives, particularly the
development of environmentally friendly new vehicle technologies and intelligent
transport systems, provide it with a strategic advantage as a global competitor.
Toyota's ability to compete in the consolidating global automotive industry will
depend in part on Toyota's successful implementation of its business strategy.
This is subject to a number of factors, some of which are not in Toyota's
control. These factors are discussed in 'Operating and Financial Review and
Prospects' and elsewhere in this annual report.
9
--------------------------------------------------------------------------------
Table of Contents
Toyota's Strategy
Toyota believes that its preeminence in the Japanese automotive industry, its
growth in the United States and Europe and its overall position as the world's
third largest automobile producer have resulted from the following factors:
• its timely introduction of new products that meet consumer demands and incorporate superior design and
environmental and safety technologies,
• its continuing focus on high quality and low-cost manufacturing,
• its commitment to investment in research and development and its sales and production infrastructure, and
• its financial strength, which enables Toyota to achieve the above objectives.
Toyota's corporate goal is to continue to be a market leader in the automotive
industry and grow, while enhancing profitability and shareholder returns.
Toyota's strategy to achieve this goal consists of the following elements:
Localize Global Operations with Targeted Regional Strategies
Toyota believes that a global competitor in the worldwide automotive industry
needs to supply each market in which it competes with products that are targeted
carefully to local demand. Toyota also believes that a local sales, marketing
and manufacturing presence is necessary to fully exploit a market's potential.
Localization better allows Toyota to design, manufacture and offer products
within each market that respond to market changes and satisfy local tastes and
preferences. A localized manufacturing presence also allows Toyota to make a
social contribution to the communities in which it has a local presence.
Finally, localization helps Toyota hedge against fluctuations in foreign
exchange rates.
To be a leader in each major market in which it competes, Toyota is pursuing the
following targeted regional strategies:
• Maintain Preeminence in Japan. Toyota is committed to maintaining its market leadership in Japan by
consistently striving for a market share (excluding mini-vehicles) of at least 40% every year. Toyota,
excluding Daihatsu and Hino, held a domestic market share (excluding mini-vehicles) on a retail basis of
42.3% in fiscal 2003, 42.9% in fiscal 2004 and 44.5% in fiscal 2005. Amid the continued market downturn and
despite increased competition from its domestic competitors, Toyota maintained its market share of over 44%
in fiscal 2005 due to the active introduction of new car models such as, the Passo, the Isis and the Mark
X. In the highly competitive Japanese market, Toyota is repositioning its retail channels under a new
product and retail strategy in order to respond effectively to evolving consumer preferences and structural
changes in the market. Under this new strategy, Toyota reorganized and strengthened its retail network in
Japan to better cater to customer demand patterns. Specifically, Toyota combined the 'Netz' and 'Vista'
sales channels into a new 'Netz' channel in May 2004 and is planning to launch the Lexus brand in Japan in
August 2005.
• Capitalize on Success in North America. Toyota's North American unit sales continued to be strong in fiscal
2005, supported by an increase in consumer spending in the United States. Toyota's North American unit
sales on a consolidated basis grew from 2.10 million units in fiscal 2004 to 2.27 million units in fiscal
2005. In fiscal 2005, Toyota's North American unit sales represented 31% of its total global unit sales on
a consolidated basis. Toyota attributes its continuing success in the North American market to successful
new product introductions such as Camry and Lexus RX330/Hybrid and strong sales of core models such as the
Corolla, Camry, Highlander and Lexus RX330 and ES300. These product introductions in the past included the
Matrix in 2002, the Lexus GX470 and the Scion xA and the Scion xB (marketed in Japan as the ist and the bB,
respectively), which target younger drivers, in 2003 and the Scion tC in 2004. Toyota has also undertaken
regular model changes and updates of major models in order to meet changing market demand. For example,
Toyota recently completed a full model
10
--------------------------------------------------------------------------------
Table of Contents
change of the Prius, the Lexus RX330 and the Tacoma. In 2004, light trucks accounted for approximately 47% of
Toyota's vehicle unit sales in the United States, while passenger vehicles accounted for approximately 53%.
Further, in 2004, Toyota brand vehicles accounted for approximately 81%, Lexus brand vehicles accounted for
approximately 14% and Scion brand vehicles accounted for approximately 5% of the vehicle unit sales in the
United States, respectively. As a part of its strategy to globalize operations through localization, Toyota
has increased its production capacity and upgraded its production facilities in North America over the past
few years. In May 2003, Toyota's manufacturing facility in the state of Alabama commenced operation of V8
engine production with the annual capacity of 120,000 units. Toyota also opened new plants in Mexico in
September and December 2004, which produces truck beds for the Tacoma pickup trucks and assembles Tacoma
pickup trucks respectively. An annual production capacity for the Tacoma's truck bed is 180,000 units and that
for the assembly of Tacoma pickup trucks is 30,000 units. In 2004, 1.46 million vehicles, or approximately 64%
of Toyota vehicles manufactured for the sales in North America, were produced in North America. Toyota plans
to continue to grow its North American business and, after the opening of its new Texas plant, expects to
increase its local annual production capacity to 1.65 million vehicles by 2006.
• Continue Growth in Europe. Toyota's European unit sales on a consolidated basis grew to approximately
980,000 vehicles in fiscal 2005, an increase of approximately 9.0% compared to fiscal 2004 levels, while
the overall European automotive market in 2004 remained at the same level as the previous year. Toyota is
committed to achieving further growth in Europe by expanding and targeting its model line to European
preferences, as well as enhancing cost competitiveness by increasing local production and procurement,
thereby decreasing its exposure to currency fluctuations. Furthermore, during fiscal 2005, Toyota continued
to expand its cost-cutting efforts in production, development, and sales and marketing. The success of the
Yaris, Corolla and RAV4 and the remodeled Avensis, which was introduced in 2003, has been a major factor
behind Toyota's growth in the European market. Sales of the Yaris, which in 2001 became the first Toyota
model to pass the 200,000 mark in Europe, reached 233,000 units in 2004. Toyota believes that the Yaris is
strengthening Toyota's position in the European subcompact category and is an important factor in improving
Toyota's overall brand image in Europe. Toyota's manufacturing facility in France which produces the Yaris
commenced operations in January 2001 and produced approximately 204,000 units in 2004. Annual production
capacity at this facility reached 210,000 units in May 2004. Toyota also expects to increase the annual
production capacity of its plants in the United Kingdom, which produce the Corolla hatchback models and the
Avensis, from the current 220,000 units to 285,000 units in 2005. Together with the increased annual
production capacity at the Turkey plant, which manufactures the Corolla, in March 2004 from 100,000 units
to 150,000 units, and those of the French and United Kingdom facilities, Toyota's total annual production
capacity in Europe is expected to increase from 580,000 units in 2004 to 745,000 units in 2005. In
addition, the Czech Republic plant, which is a joint venture with PSA Peugeot Citroen, is expected to
commence operations in 2005 with an annual production capacity of 300,000 units, of which 100,000 units
will be for the Toyota brand. In March 2005, Toyota started the production of a new 2.2-litre diesel engine
in Poland, which is used in the Avensis manufactured in the United Kingdom, with an annual production
capacity of 180,000 units. In another move to expand European production capacity, Toyota built a
transmission manufacturing plant in Poland, which commenced production in 2002. Toyota also plans to
support its growth in Europe by strengthening its sales network. In April 2002, a Europe-based holding
company, Toyota Motor Europe S.A./N.V., was established in Belgium to coordinate Toyota's European
manufacturing and marketing activities and has since served to further enhance coordination between
Toyota's local production and marketing operations throughout Europe. Toyota has achieved annual unit sales
in Europe of 962,000 vehicles in 2004, and local production reached approximately 57% of Toyota vehicles
manufactured for sales in Europe.
• Maintain Commitment to East and Southeast Asia. Although the automobile markets in East and Southeast Asia
were depressed following the Asian currency crisis in 1997, the markets have generally continued to
recover. The market in 2004 maintained the same level of 2003, the year in which the market recovered to
the peak level in 1996. Toyota believes that the markets in East and Southeast Asia
11
--------------------------------------------------------------------------------
Table of Contents
continue to offer substantial growth opportunities. Toyota believes one factor behind its success in these
markets is strong sales of core models such as the Hilux, the Corolla and the VIOS, a new subcompact car using
the same platform as the Yaris and the Echo (marketed in Japan as the Platz). Toyota also made substantial
investments in these markets earlier than its major global competitors and developed relationships with local
suppliers in the region. While competition in East and Southeast Asia is increasing, Toyota believes that its
existing local presence in the market provides it with a competitive advantage and expects to benefit from its
early entrance into the market as demand for vehicles in the region continues to grow. Toyota plans to further
increase its competitiveness by improving product lines offered in the region and increasing local procurement
to decrease its exposure to foreign currency exchange fluctuations. For example, at its Thailand plant, Toyota
commenced production of the VIOS at the end of 2002 and, in order to strengthen its product line, commenced
production of the Wish at the end of 2003. Toyota's IMV Project, which was launched in 2004, aspires to
produce an optimal production and supply network on a worldwide scale. The manufacture of vehicle models based
on the IMV Project began in Thailand, Indonesia, India, Philippines and Malaysia in fiscal 2005. In the near
term, Toyota will continue to operate its plants in the region and export products to meet the growing demand
in Southeast Asia as well as the demand in other regions. Furthermore, Toyota is actively expanding its
business in India and China through local production and sales. Toyota Kirloskar Private Motor Ltd. in India
commenced sales of the Qualis, a multi-purpose vehicle aimed exclusively at the Indian market, in January
2000. Local production and sales of the Corolla in India commenced in early 2003. In China, Sichuan Toyota
Motor Co., Ltd. released the Coaster small bus, the first Toyota vehicle bearing the Toyota name, in April
2001. Tianjin FAW Toyota Motor Co., Ltd. Toyota's joint venture with Tianjin FAW Xiali Corporation, Ltd.,
commenced sales in November 2002 of the VIOS. In April 2003, Toyota and China FAW Group Corporation agreed to
jointly produce four different Toyota-brand vehicle models in China. Under the agreement, production of the
Corolla started at the first plant of Tianjin FAW Toyota Motor Co., Ltd. with an annual production capacity of
30,000 in February 2004; production of Land Cruiser vehicles started at the Chang Chun Plant of China FAW
Group Corporation with an annual production capacity of 10,000 in October 2003; production of the Land Cruiser
Prado started at Sichuan Toyota Motor Co., Ltd. with an annual production capacity of 5,000 in September 2003;
and production of the Crown luxury car started production at the second plant of Tianjin FAW Toyota Motor Co.,
Ltd. with an annual production capacity of 150,000 in March 2005. In March 2004, Toyota and China FAW Group
Corporation established a joint venture, FAW Toyota Changchun Engine Co., Ltd., which plant commenced the
production of V6 engines in December 2004 with an annual production capacity of 130,000 units. Further in
September 2004, Toyota and China FAW Group Corporation executed a basic agreement to cooperate in the
promotion and development of hybrid vehicles in China and are discussing to commence the assembly of the Prius
in China during 2005. In February 2004, Toyota and Guangzhou Automobile Group Co., Ltd. established a joint
venture, Guangqi Toyota Engine Co., Ltd., which plant is expected to commence the production of engine parts
and gasoline engines in 2005. Further in September 2004, Toyota and Guangzhou Automobile Group Co., Ltd.
established a joint venture, Guangzhou Toyota Motor Co., Ltd., which plant is expected to commence the
production of the Camry in mid-2006 with an annual production capacity of 100,000.
Promote Key Initiatives Globally
Toyota believes that the following key initiatives are essential for increasing
its competitiveness in the global marketplace and for improving its
profitability and prospects for continued growth:
• Maintain Leadership in Research and Development. Toyota believes that its long-term success will depend on
being a leader in automotive research and development. To that end, Toyota is focusing its research and
development on the promotion of environmentally sound technologies, product safety and information
technologies. Toyota is committed to building environmentally friendly automobiles and is focusing its
initiatives on the following areas:
• the development of hybrid technology,
12
--------------------------------------------------------------------------------
Table of Contents
• the development of automobiles powered by fuel cells and other non-traditional fuel technologies,
• the reduction of emissions and improvement of fuel economy in conventional automobiles, and
• the increased recycling of manufacturing materials.
An example of Toyota's leadership in environmental technologies was the
introduction of the Prius to the Japanese market in December 1997. The Prius is
the world's first mass-produced hybrid car that runs on a combination of
gasoline and electric power. Toyota introduced a new version of the Prius in May
2000, and introduced a completely remodeled version in September 2003 featuring
Toyota's new-generation hybrid system, which combines decreased environmental
impact with increased power and performance. In March 2005, Toyota introduced
the hybrid versions of the RX400h, the Lexus brand sports-utility vehicle
(marketed in Japan as the Harrier) in North America, Europe and Japan and the
Highlander sport-utility vehicle (marketed in Japan as the Kluger V and L) in
North America and Japan. Toyota plans to introduce the hybrid version of the
Lexus brand premium sedan, the GS450h, in North America, Europe and Japan in the
first half of 2006. Toyota currently also sells hybrid versions of the Estima
and Alphard minivans, the Crown sedan and the Dyna and the Toyoace trucks. In
addition, Toyota began limited sales of a fuel cell hybrid vehicle in Japan and
the United States in December 2002. Fuel cell hybrid vehicles are hybrid cars
that use fuel cells to generate the electricity that drives the motor. Toyota
also promotes the development of advanced technologies through alliances with
other major manufacturers. For instance, Toyota is broadening its research and
development efforts through an alliance with General Motors Corporation for the
development of advanced environmental technologies and an alliance with Exxon
Mobil Corporation for the development of fuel compatible with future power
sources. Toyota has also formed a collaborative relationship with Volkswagen in
areas such as recycling and navigation technologies. In addition, Toyota has
entered into an alliance with PSA Peugeot Citroen for the development and
production of low-cost, fuel-efficient and environment-friendly vehicles.
• Improve Efficiency. Toyota plans to improve returns and enhance operating efficiencies by continuing to
pursue aggressive cost reduction programs, including:
• improving product development and production efficiencies through the re-integration and improvement
of vehicle platforms and power trains,
• producing higher volumes of successful vehicle models and discontinuing vehicle models not producing
sufficient sales volumes,
• streamlining production systems,
• continuing collaborative research and development projects that help optimize use of capital and other
resources,
• improving the efficiency of domestic and international distribution,
• increasing the focus on global purchasing opportunities, standardization and modularization to
optimize purchasing from suppliers, and
• applying advanced information technologies to improve efficiency throughout the product development
and production processes.
Toyota is improving production efficiency further by installing more versatile
equipment and systems, modifying vehicle body designs to allow for a greater
variety of models on each production line and sharing more parts among vehicles.
• Expand Finance Operations. Toyota's financial services include loans and leasing programs for customers and
dealers. Toyota believes that its ability to provide financing to its customers is an important value-added
service. In July 2000, Toyota established a wholly owned subsidiary, Toyota Financial Services Corporation,
to oversee the management of Toyota's finance companies worldwide. Toyota believes that Toyota Financial
Services Corporation helps strengthen the overall competitiveness of Toyota's financial business, improve
risk management and streamline related decision-making processes. Toyota plans to expand its network of
financial services, which currently covers 30 countries and regions, in accordance with its strategy of
developing auto-related financing businesses in significant markets.
13
--------------------------------------------------------------------------------
Table of Contents
Diversify into Automotive-Related Business Sectors
The creation of automobiles and an automobile based society in which people can
live in ease, safety and comfort in the coming age of a society that utilizes an
intelligent transport system and an ubiquitous-network is one of Toyota's
objectives. Toyota is striving to realize this objective by simultaneously
focusing on the two visions of 'Zero-nize' and 'Maxi-mize' at a high level. '
Zero-nize' symbolizes our continuing efforts in reducing the negative effects of
automobiles such as traffic accidents, traffic congestion and environmental
impact, while 'Maxi-mize' symbolizes our efforts in the maximization of
fulfillment through the fun, excitement and comfort that people continue to seek
in automobiles. Toyota has commenced and is working towards realizing both of
these visions. However, further advancement of 'Zero-nize' and 'Maxi-mize'
requires the active deployment of the intelligent transport system. Toyota is
proceeding with the development and commercialization of the intelligent
transport system from two perspectives, which are, increasing vehicle
functionality and enhancing transport systems.
Maintain Financial Strength
Toyota currently enjoys high credit ratings. These ratings reflect, among other
factors, its strong financial position. In addition, Toyota currently maintains
a substantial level of cash and liquid investments and a conservative
debt-to-equity ratio. Toyota believes these factors will permit it to maintain
the resources necessary to fund its research and development expenditures,
capital expenditures and financing operations even if it experiences short-term
fluctuations in earnings.
Focus on Shareholder Value
Toyota has increasingly focused on the special concerns and expectations of its
shareholders in recent years and expects this to continue. As a result, Toyota
has undertaken a share repurchase program and has increased cash dividends.
Since instituting the first in a series of share repurchase plans in fiscal
1997, Toyota has repurchased approximately 600 million shares of its common
stock at a total cost of approximately Y2,046 billion. As a result, Toyota's
total outstanding shares were reduced to 3,268,078,939 shares (excluding
treasury shares) as of March 31, 2005. Moreover, Toyota subsequently
repurchased, under the share repurchase program approved at its ordinary general
meeting of shareholders on June 23, 2004, 16 million shares of its common stock
at a total cost of approximately Y62 billion before its ordinary general meeting
of shareholders in June 2005. Toyota may repurchase its shares by using retained
earnings by resolution of its ordinary general meetings of shareholders or its
board of directors, subject to certain limitations and restrictions. Pursuant to
the resolutions of its ordinary general meeting of shareholders in June 2005,
during the one-year period until the next ordinary general meeting of
shareholders, Toyota may repurchase up to 65 million shares or up to the number
of shares equivalent to Y250 billion in cost of repurchase. In addition, Toyota
may repurchase additional shares by resolution of its board of directors
pursuant to the Articles of Incorporation. The following table shows the number
of shares repurchased and the cost of repurchase of those shares for each of the
periods indicated:
Year Ended March 31,
2001 2002 2003 2004 2005
Approximate number of shares repurchased 65 77 155 121 63
million million million million million
Approximate amount paid Y 264 Y 278 Y 453 Y 399 Y 266
billion billion billion billion billion
The amount of any share repurchases are subject to the level of Toyota's future
earnings, its financial condition and other factors. For further discussion,
please see 'Purchases of Equity Securities by the Issuer and Affiliated
Purchasers.'
Automotive Operations
Toyota's revenues from its automotive operations were Y17.1 trillion in fiscal
2005, Y16.0 trillion in fiscal 2004 and Y14.3 trillion in fiscal 2003.
14
--------------------------------------------------------------------------------
Table of Contents
Toyota produces and markets a full line of automobiles, including passenger
cars, recreational and sport-utility vehicles, minivans and trucks. Toyota's
subsidiary, Daihatsu Motor Co., Ltd., produces and sells mini-vehicles and
compact cars. Hino Motors, Ltd., which became Toyota's subsidiary in August
2001, produces and sells commercial vehicles. Toyota also manufactures
automotive parts, components and accessories for its own use and for sale to
others.
Vehicle Models
Toyota's product line includes subcompact and compact cars, mini-vehicles,
hybrid, mid-size, luxury, sports and specialty cars, recreational and
sport-utility vehicles, pickup trucks, minivans and trucks.
Subcompact and Compact
Toyota's subcompact and compact cars include the four-door Corolla sedan, which
is one of Toyota's best selling models. The Yaris, marketed as the Vitz in
Japan, is a subcompact car designed to include features that are particularly
attractive to European consumers, such as better car performance and comfort as
compared to other compact cars available on the market, with small car fuel
economy and low emissions. The Vitz is currently available in Japan as a
hatchback in five-door models and underwent a model change in February 2005. In
early 2002, Toyota introduced a remodeled Corolla to the European market and the
Corolla and the Matrix to North America. Toyota also introduced the ist and the
WiLL Cypha compact cars to the Japanese market in May 2002 and October 2002,
respectively. In early 2003, Toyota began introducing the VIOS to China and
other Asian markets. Further, Toyota introduced a remodeled Raum in Japan in May
2003 and introduced the Scion xA and the Scion xB (marketed in Japan as the ist
and the bB, respectively) in the United States in June 2003. In June 2004,
Toyota commenced the sale of the Passo (sold by Daihatsu as the Boon), the
smallest passenger vehicle under the Toyota brand, jointly developed with
Daihatsu, a subsidiary of Toyota.
Mini-Vehicles
Mini-vehicles are manufactured and sold by Daihatsu. Daihatsu manufactures
mini-vehicles, passenger vehicles, commercial vehicles and auto parts.
Mini-vehicles are cars, vans or trucks with engine displacements of 660 cubic
centimeters or less. Toyota also sells under its name certain automobiles
(excluding mini-vehicles) manufactured by Daihatsu. Daihatsu sold approximately
580,000 mini-vehicles and 120,000 automobiles on a consolidated basis during
fiscal 2005. Daihatsu's largest market is Japan, which accounted for
approximately 78% of Daihatsu's unit sales during fiscal 2005.
Hybrid
The Prius is the world's first mass-produced hybrid car. It runs on an optimal
combination of gasoline and electric power. This system allows it to travel
twice as far as conventional vehicles of comparable size and performance on the
same amount of gasoline. In addition, the hybrid design of the Prius results in
the output of 75% less pollution than the maximum amount allowed by Japanese
environmental regulations. Toyota views the Prius as the cornerstone of its
emphasis on designing and producing environmentally friendly automobiles. In
2003, Toyota introduced in Japan, the United States, Europe and other markets, a
fully remodeled Prius, which combines decreased environmental impact by higher
fuel efficiency and ultra-low emissions with increased power and performance.
Toyota introduced hybrid versions of the RX400h, a Lexus brand sports-utility
vehicle (marketed in Japan as the Harrier), in North America, Europe and Japan,
and the Highlander sport-utility vehicle (marketed in Japan as the Kluger V and
L) in North America and Japan in March 2005. Toyota plans to introduce the Prius
in China in the second half of 2005 and the hybrid version of the Camry in North
America in 2006. Toyota also plans to introduce the hybrid version of the Lexus
brand premium sedan, the GS450h, in North America, Europe and Japan in the first
half of 2006. As of March 31, 2005, Toyota has sold over 360,000 hybrid vehicle
units. Toyota also began limited sales of a fuel cell hybrid vehicle in Japan
and the United States in December 2002. In June 2005, Toyota's new fuel cell
hybrid passenger vehicle became the first vehicle in Japan
15
--------------------------------------------------------------------------------
Table of Contents
to acquire vehicle type certification under the Road Vehicles Act, as amended
and enacted on March 31, 2005, by Japan's Ministry of Land, Infrastructure and
Tranport (MLIT). Leases for the vehicle are expected to begin on July 1, 2005.
Toyota aims to continue its efforts to offer a diverse lineup of hybrid
vehicles, enhance engine power while improving fuel efficiency, and to otherwise
work towards increasing the sales of hybrid vehicles.
Mid-Size
Toyota's mid-size models include the Camry, which has been the best selling
passenger car in the United States for seven of the past eight years and also
for the last three consecutive years. The Camry line includes the Camry Solara
sport coupe, which was fully remodeled in 2003. Camry sales in the United States
for 2004 was approximately 427,000 units (including approximately 49,600
Solaras). Toyota's Japanese mid-size cars also include the Mark II, which was
succeeded by the new model, Mark X, in November 2004, the Premio, the Allion and
the Caldina station wagon. In September 2002, Toyota introduced a remodeled
version of the Caldina station wagon to the Japanese market. In March 2003,
Toyota introduced in Europe a remodeled version of the Avensis, its flagship
mid-size car for European markets, which was also subsequently introduced in
Japan in October 2003.
Luxury
In North America and Europe, Toyota's luxury line consists primarily of vehicles
sold under the Lexus brand name. In the United States, Lexus has earned the
title of best-selling luxury brand for the fifth consecutive year by selling
approximately 288,000 vehicles in 2004. Lexus models include the full-size LS430
sedan, which is sold as the Celsior in Japan and was remodeled in August 2000;
the smaller GS300 and GS430 sedans and the ES300 sedan, sold as the Aristo and
the Windom in Japan; the IS300 and IS200 mid-size sport sedans, marketed in
Japan as the Altezza; the IS300 Sport Cross, which is sold in Japan as the
Altezza Gita; luxury sport-utility vehicles such as the GX470, which was
introduced to the United States in December 2002 and is marketed in Japan as the
Land Cruiser Prado, and the RX330, which is marketed in Japan as the Harrier and
which was completely remodeled and introduced to Japan and to the United States
in February 2003 and March 2003, respectively; and the SC430, sold as the Soarer
in Japan, and LX470, sold as the Land Cruiser Cygnus in Japan. Toyota expects to
commence sales of its luxury automobiles in Japan under the Lexus brand in
August 2005. Toyota's best-selling full-size luxury car in Japan is the Crown,
which was remodeled in December 2003. In Japan, Toyota also sells the Progres
and the Brevis, compact luxury models, as well as the Century limousine.
Sports and Specialty
Toyota's main sports car model is the Celica. The Celica is a two-door sports
coupe with a four-cylinder engine. In Japan and other markets, Toyota sells the
Lexus SC430 two-door sports coupe, which is marketed in Japan as the Soarer, as
well as the MR2 Spyder, a mid-size sport car model marketed in Japan as the MR-S
and in Europe as the MR2. In June 2004, Toyota introduced in the United States
the Scion tC, a sport car model targeted to the younger market.
Recreational and Sport-Utility Vehicles and Pickup Trucks
Toyota sells a variety of sport-utility vehicles and pickup trucks, including
the Tacoma and Tundra pickup trucks. Toyota sport-utility vehicles available in
North America include the Sequoia; the 4Runner, which was completely remodeled
and introduced to the United States in October 2002 and is marketed as the
Hilux-Surf in Japan; the RAV4; the Highlander, which is available in Japan under
the model name Kluger V and L; and the Land Cruiser. The Tacoma, the Tundra and
the Sequoia are built in the United States. Toyota also offers sport-utility
vehicles under the Lexus brand, including the LX470, the GX470, the RX400, and
the remodeled RX330. The LX470, the Land Cruiser, the Tundra, the Sequoia,
4Runner (marketed as the Hilux-Surf in Japan), Prado and the GX470 sold in North
America are equipped with V-8 engines. Toyota introduced the remodeled Harrier
to the Japanese market in February 2003. Local production in Canada of the RX400
began in September 2003. Toyota's pickup truck, the Hilux, has been the best
selling model of all Toyota cars sold in Thailand.
16
--------------------------------------------------------------------------------
Table of Contents
Minivans
Toyota offers several basic models for the global minivan market. Its largest
minivan, the Alphard, was released in May 2002. Toyota's other minivan models
include the Sienna, which underwent a model change in March 2003 and is sold in
North America; the Previa, which is sold in Japan as the Estima; the European
market's Avensis Verso, which was remodeled in 2001 and is sold in Japan as the
Ipsum; the Hiace and Regius Ace, both remodeled in August 2004; the Noah and the
Voxy, both released in Japan in November 2001; the Wish, which was released in
Japan in January 2003; the Sienta, which was released in Japan in September
2003; and the Isis, which was released in Japan in September 2004. In May 2004,
Toyota introduced to the European market the remodeled Corolla Verso, which is
sold in Japan as the Funcargo.
Trucks and Buses
Toyota's product line-up includes trucks (including vans) up to a load capacity
of four tons and micro-buses, which are sold in Japan and in the overseas
markets. Trucks and buses are also manufactured and sold by Hino, a subsidiary
of Toyota. Hino's product line-up includes large trucks with a load capacity of
over 10 tons, medium trucks with a load capacity between four and eight tons,
and small trucks with a load capacity of between two and four tons. Hino held
the largest share of the Japanese medium truck market in fiscal year 2005,
primarily due to the success of its Ranger model. Hino's bus line-up includes
large to medium buses used primarily as tour buses and public buses, small buses
and micro-buses. Toyota and Hino maintain a large share of the small bus
(including micro-buses) segment in Japan.
Product Development
New cars introduced in Japan during fiscal 2005 include the Passo (sold by
Daihatsu as the Boon), the Porte, the Isis, the Mark X, the Harrier Hybrid and
the Kluger Hybrid. During fiscal 2005, remodeled cars sold in Japan included the
Crown Majesta, the Vitz, the Hiace and the Regius Ace. New cars introduced
outside Japan during fiscal 2005 and thereafter include, the Aygo in Europe in
February 2005, the Crown in China in February 2005 and the Scion tC in the
United States in June 2004. Remodeled cars sold outside of Japan during fiscal
2005 include the Tacoma in the United States in September 2004 and the Avalon
and the Lexus GS430/300 in the United States in January 2005. Toyota also began
limited sales of a fuel cell hybrid vehicle in Japan and the United States in
December 2002. Toyota also released a remodeled version of the Avensis in Europe
in March 2003 and in Japan in October 2003. The IMV product lineup includes the
Hilux Vigo released in Thailand in August 2004, the Kijang Innova in Indonesia
in September 2004, the Innova in Thailand, the Philippines and India in January,
February and March 2005, respectively, the Fortuner in Thailand in January 2005,
and the Hilux in Argentina and South Africa in March and April 2005,
respectively.
Markets, Sales and Competition
Toyota's primary markets are Japan, North America and Europe. The following
table sets forth Toyota's consolidated vehicle unit sales by geographic market
for the periods shown. The vehicle unit sales below reflect vehicles sales made
by Toyota to unconsolidated entities (and recognized as sales under Toyota's
revenue recognition policy), including sales to unconsolidated distributors and
dealers. Vehicles sold by Daihatsu are included in vehicle unit sales numbers
set forth below. Vehicles sold by Hino are included in vehicle unit sales
numbers set forth below beginning in October 2001. North America sales
information includes sales in Mexico, Puerto Rico and Hawaii.
Year Ended March 31,
2001 2002 2003 2004 2005
Units % Units % Units % Units % Units %
Market
Japan 2,322,838 42.0 % 2,217,002 40.0 % 2,217,770 36.3 % 2,303,078 34.3 % 2,381,325 32.1 %
North America 1,733,569 31.4 1,780,133 32.1 1,981,912 32.4 2,102,681 31.3 2,271,139 30.7
Europe 691,135 12.5 727,192 13.1 775,952 12.7 898,201 13.4 978,963 13.2
Other Regions 779,321 14.1 818,395 14.8 1,137,644 18.6 1,415,403 21.0 1,776,951 24.0
Total 5,526,863 100.0 % 5,542,722 100.0 % 6,113,278 100.0 % 6,719,363 100.0 % 7,408,378 100.0 %
17
--------------------------------------------------------------------------------
Table of Contents
The following table sets forth Toyota's vehicle unit sales and market share in
Japan, North America and Europe on a retail basis for the periods shown. Each
market's total sales and Toyota's sales represent new vehicle registrations in
the relevant year. All information on Japan excludes mini-vehicles. The sales
information contained below excludes unit sales by Daihatsu and Hino, each a
consolidated subsidiary of Toyota. North America sales information includes
sales in Mexico, Puerto Rico and Hawaii.
Fiscal Year Ended March 31,
(sales in thousands of units)
2001 2002 2003 2004 2005
Japan:
Total market sales 4,121 3,981 4,045 4,030 3,940
Toyota sales (retail basis) 1,774 1,678 1,710 1,729 1,755
Toyota market share 43.1 % 42.2 % 42.3 % 42.9 % 44.5 %
Calendar Year Ended December 31,
(sales in thousands of units)
2000 2001 2002 2003 2004
North America:
Total market sales 20,377 20,113 19,956 19,695 20,092
Toyota sales (retail basis) 1,766 1,894 1,941 2,072 2,292
Toyota market share 8.7 % 9.4 % 9.7 % 10.5 % 11.4 %
Europe:
Total market sales 20,423 20,002 19,496 19,707 20,826
Toyota sales (retail basis) 684 684 779 866 962
Toyota market share 3.3 % 3.4 % 4.0 % 4.4 % 4.6 %
Japan
The automobile market in Japan has become saturated and its growth has become
stagnant over the past several years. Despite this trend, Toyota believes that
Japan continues to be the most important market for Toyota's automotive
products. In Japan, the automotive industry is highly competitive. The Japanese
automotive industry includes five major domestic producers, five specialized
domestic producers and a growing volume of imports from major United States and
European manufacturers. The prolonged economic slump in the Japanese economy has
also shifted consumer preference towards more affordable automobiles such as
compact and subcompact vehicles and towards utility vehicles such as mini-vans.
For more than 40 years, Toyota has been the largest automobile manufacturer in
Japan. In each year since fiscal 1999, Toyota, excluding Daihatsu and Hino, has
achieved a market share (excluding mini-vehicles) of over 40%, reflecting in
part the success of the Vitz subcompact car and the introduction of new model
mini-vans and sedans. Toyota's (excluding Daihatsu and Hino) share of the
domestic market excluding mini-vehicles was 44.5% in fiscal 2005. Toyota's
(including Daihatsu and Hino) share of the market including mini-vehicles was
41.1% in fiscal 2005. Toyota is taking steps to further increase its market
leadership in Japan by actively introducing products in key market segments,
including the introduction of the Lexus brand vehicles expected in August 2005.
North America
Toyota's consolidated vehicle unit sales in North America was 2,271,139 in
fiscal 2005. The United States is the largest portion of the North American
market for Toyota, representing approximately 90% of its total retail unit sales
in the region. In 2004, Toyota's retail unit sales in North America showed
continued strength, achieving for two consecutive years unit sales in excess of
two million vehicles, reflecting the introduction of new products and the market
success of its light trucks. Toyota's market share in the United States was
12.2% in 2004, its largest market share ever. Competition in North America,
particularly the United States, is intense. Toyota's principal competitors in
North America are General Motors, Ford and DaimlerChrysler, with other
manufacturers providing competition within specific market segments.
18
--------------------------------------------------------------------------------
Table of Contents
Europe
European sales of Toyota vehicles in fiscal 2005 reached an all-time high for
the eighth year in a row, with total sales of 978,963 vehicles on a consolidated
basis, up 9.0% from fiscal 2004. In 2004, Toyota had a market share in Europe of
4.6% and achieved annual retail unit sales of approximately 962,000 vehicles.
European sales growth is largely attributable to the success of the Yaris, which
was launched in April 1999 and is marketed as the Vitz in Japan, the RAV4, the
fully remodeled Avensis in 2003 and the remodeled Corolla Verso in the first
half of 2004. Toyota's principal European markets are the United Kingdom, Italy
and Germany. Toyota's principal competitors in Europe are Renault, Volkswagen,
Opel, Ford and Peugeot.
East and Southeast Asia
The market in the East and Southeast Asia region (excluding China and Hong Kong)
was 3.46 million units in 2004, an increase of approximately 4.6% from 3.31
million units in 2003. The market in the East and Southeast Asia region
(including China and Hong Kong) grew to 8.72 million units in 2004, an increase
of approximately 10% from 7.89 million units in 2003. Toyota believes that the
long-term potential of the East and Southeast Asian market is good and remains
committed to its operations in the region.
The following table sets forth Toyota's sales figures in East and Southeast Asia
for the periods shown. This information excludes unit sales by Daihatsu and
Hino.
Toyota Sales (in thousands of vehicles)(Calendar year) Asia China
-------------------------------------- (excluding and
China Hong
and Hong Kong
Kong)
2002 393 62
2003 513 107
2004 644 127
While competition in East and Southeast Asia is increasing, Toyota believes that
its early entry into the market gives it a competitive advantage. Toyota plans
to further increase its competitiveness as it faces increased competition in the
region by improving product lines offered in the region and increasing local
procurement to decrease its exposure to foreign currency exchange fluctuations.
Toyota's market share in Asia (excluding China and Hong Kong) was 11.5% in 2002,
15.5% in 2003 and 18.6% in 2004.
East and Southeast Asia (excluding Hong Kong and China) accounted for 13.0% of
Toyota's overseas unit sales in 2004 (not including unit sales by Daihatsu and
Hino outside Japan), an increase of 1.2% from 11.8% in 2003.
Production
Toyota and its affiliates produce automobiles and related components through
more than 50 manufacturing organizations in 27 countries and regions around the
world. Toyota's major manufacturing facilities include plants in Japan, the
United States, Canada, the United Kingdom, France, Turkey, Indonesia, Thailand,
Taiwan, China, Australia, South Africa, Brazil and Argentina. Daihatsu brand
vehicles are produced at seven factories in Japan and six manufacturing
companies in six other countries, including Indonesia and Malaysia. Hino
commenced local production of medium trucks in California for the North American
market in fiscal 2005 to strengthen its business operations in North America. In
the United States, Toyota and General Motors operate a joint venture that
assembles passenger cars and trucks. For a listing of Toyota's principal
production facilities, see 'Information on the Company - Property, Plants and
Equipment'.
In recent years Toyota has increased its production capacity outside Japan. This
increase in overseas production capacity is integral to Toyota's strategy of
globalizing operations through localization. In 2004, approximately 63% of
Toyota automobiles manufactured for the sale in overseas markets were
manufactured in overseas plants by Toyota and its unconsolidated affiliates. In
2004, 64% of Toyota vehicles manufactured for
19
--------------------------------------------------------------------------------
Table of Contents
the sale in North America were produced in North America. Of the vehicles
manufactured for the sale in Europe in 2004, 57% were produced in Europe, an
increase from 53% in 2003. This increase is largely due to increased sales of
the Yaris and the Avensis, which are produced at production facilities in France
and the United Kingdom. In fiscal 2005, Toyota produced on a consolidated basis
approximately 4.5 million vehicles in Japan and approximately 2.7 million
vehicles overseas, compared to approximately 4.3 million vehicles in Japan and
2.2 million vehicles overseas in fiscal 2004.
The following table shows the worldwide vehicle unit production by Toyota for
the periods shown. These production figures do not include vehicles produced by
Toyota's unconsolidated affiliates. The sales unit information elsewhere in this
annual report includes sales of vehicles produced by these affiliates. Vehicles
produced by Daihatsu are included in vehicle production numbers set forth below.
Vehicles produced by Hino are included in the vehicle production numbers set
forth below beginning in October 2001.
Year Ended March 31,
2001 2002 2003 2004 2005
Units Produced 5,275,213 5,305,803 5,850,203 6,513,791 7,231,976
Toyota closely monitors its actual units of sale, market share and units of
production data and uses this information to allocate resources to existing
manufacturing facilities and to plan for future expansions.
See '- Capital Expenditures and Divestitures' for a description of Toyota's
recent investments in completed plant constructions and for a description of
Toyota's current investments in ongoing plant constructions.
The Toyota Production System
Toyota pioneered the internationally recognized production system known as the '
Toyota Production System'. The Toyota Production System is based on Toyota's own
concepts of efficient production and has the following two principal elements:
• just-in-time production, and
• 'jidoka'.
The just-in-time method is a production method through which necessary parts and
components are manufactured and delivered in just the right quantity at the
moment they are needed. This allows Toyota to maintain low levels of inventory
while maintaining operating efficiency.
Jidoka generally means automation in Japanese. Toyota combines automation with
its ability to stop work immediately when problems arise in the production
process to prevent the production of defective products. To achieve this, Toyota
designs its equipment to detect abnormalities and to stop whenever abnormalities
occur. Toyota also authorizes its machine operators and other members of its
production team to stop production whenever they note anything suspicious. This
permits Toyota to build quality into the production process by avoiding defects
and preventing the waste that would result from producing a series of defective
items.
Toyota believes that the Toyota Production System allows it to achieve
mass-production efficiencies over small and large production volumes. This gives
Toyota the flexibility to respond to changing consumer demand without
significantly increased production costs. While the Toyota Production System
remains the basis of Toyota's automobile production, the system has been
expanded for use in Toyota's parts production, logistics and customer service
activities.
In addition to the two principal elements described above, the Toyota Production
System seeks to increase manufacturing efficiency and product quality internally
through on-site identification and analysis of problems, improving transparency
throughout the production process, and resolving problems at the source. As one
means
20
--------------------------------------------------------------------------------
Table of Contents
of realizing these goals, Toyota has introduced the use of sophisticated
information technologies to improve each step of its vehicle development
process, from product planning to commencement of mass-production. These
technologies are intended to enhance flexibility, simplicity, quality, cost
competitiveness, and speed. Specifically, detailed computer simulation of the
assembly and test-run of a new vehicle or new vehicle production equipment or
system is conducted before a prototype is made. An actual prototype is made only
after defects and related issues have been identified and resolved by computer
simulation, thereby minimizing the time required for rebuilding prototypes and
significantly shortening production lead times. Moreover, this system is used to
prepare virtual factories and other visual aids in order to facilitate training
and communication at overseas plants and enable the efficient transfer of
necessary technology and skills.
To improve efficiency in the manufacturing of auto bodies, Toyota has developed
a Global Body Line that enables the use of the same general specifications for
both small-quantity and mass production lines. This simple and flexible
production system offers considerable advantages over previous flexible body
manufacturing systems, and has already been implemented in 30 out of Toyota's 37
body production lines worldwide as of March 31, 2005.
Cost Reduction
Toyota continues to focus on reducing costs and improving efficiencies through
various measures. One of these measures is the reduction in the number of
platforms used in vehicle production. Platforms are the essential structures
that form the base of different vehicle models. By using a common platform for
the production of a greater number of models, Toyota believes that it will be
able to decrease the substantial expenditures required to design and develop
multiple platforms. In addition, Toyota believes that it will be able to achieve
the scale benefits of producing larger volumes per platform, thereby reducing
manufacturing cost per vehicle.
In addition to platform reduction, Toyota continues to focus on other methods of
increasing the commonality of parts and components used in different models.
These steps include reducing model variations and the number of parts used in
each model. Toyota is seeking to increase the efficiency of procurement from
outside suppliers by making use of a common global database to enable plants in
different parts of the world to purchase parts and materials from the most
competitive sources.
Toyota's ability to achieve these cost reductions is subject to a number of
factors, some of which are not in Toyota's control. These factors include the
successful implementation of the manufacturing processes described above, as
well as the business and financial conditions of Toyota's suppliers and the
general economic and political conditions in the markets in which these
suppliers operate.
Distribution
Toyota's automotive sales distribution network is the largest in Japan. As of
May 31, 2005, this network consisted of 294 dealers employing approximately
40,000 sales personnel and operating more than 5,000 sales and service outlets.
Toyota owns 24 of these dealers and the remainder are independent. In addition,
at March 31, 2005, Daihatsu's sales distribution network consisted of 64 dealers
employing approximately 5,300 sales personnel and operating approximately 800
sales and service outlets. Daihatsu owns 36 of these dealers and the remainder
are independent.
Toyota believes that this extensive sales network has been an important factor
in its success in the Japanese market. A large number of the cars sold in Japan
are purchased from salespersons who visit customers in their homes or offices.
In recent years, however, the traditional method of sales through home visits is
being replaced by showroom sales. The percentage of automobile purchases through
showrooms has been gradually increasing, particularly in the minivan and
recreational vehicle segments. Toyota expects this trend to continue, and
accordingly plans to review all aspects of its sales activities, including its
customer service model at showrooms, with a view toward improving customer
satisfaction and operational efficiency.
21
--------------------------------------------------------------------------------
Table of Contents
Sales of Toyota vehicles in Japan are conducted through four sales channels - '
Toyota,' 'Toyopet,' 'Corolla' and 'Netz.' In response to continuing structural
changes in the Japanese market that reflect the evolving social environment and
consumer preferences, Toyota is in the process of redistributing and
restructuring its domestic sales network. Specifically, Toyota combined the Netz
and Vista sales channels into an expanded Netz channel in May 2004 in order to
cater to a growing number of customers with new values. In addition, Toyota
plans to introduce the Lexus brand to the Japanese market in August 2005 with a
network of approximately 140 dealers in order to enhance its competitiveness in
the domestic luxury automobile market. The following table provides information
for each channel as of May 31, 2005.
Dealers
Channel Toyota Independent Sales Market Focus
----- Owned Outlets ---------
Toyota 4 46 50 Luxury channel for Toyota brand name vehicles
Toyopet 6 46 52 Leading channel for the medium market
Corolla 7 67 74 Volume retail channel centering on compact models
Netz 7 111 118 Sales channel targeting customers with new values
for the 21st century.
Outside Japan, Toyota vehicles are marketed through approximately 170
distributors in approximately 170 countries and regions. Daihatsu vehicles are
sold through approximately 110 dealers operating approximately 2,300 sales
outlets in more than 140 countries and regions. Toyota operates sales
subsidiaries and maintains networks of dealers in each of its overseas markets,
including North America, Europe and Asia. In Eastern Europe, Toyota has a
wholly-owned sales subsidiary in Poland and participates in joint venture sales
companies in the Czech Republic and Hungary. Toyota vehicles in China are sold
through 176 dealers operating 186 sales outlets as of May 2005.
Intelligent Transport Systems
Toyota is striving to increase vehicle functionality that will increase the
attractiveness of vehicles and the excitement of driving. Toyota is also working
in various ways to comprehensively realize enhanced transport systems that are
aimed to transport people and vehicles in a smooth and efficient manner and to
build a safe transportation environment. Intelligent transport systems combine
automotive, information and telecommunications technologies in an effort to
provide vehicle occupants with an array of information and enhanced safety
features.
Features of intelligent transport systems include:
Increasing Vehicle Functionality - Information service functions. To Toyota,
increasing vehicle functionality means advancing information service functions
that integrate vehicles with telecommunication systems and driving assist
functions that use communication technologies and sensing technologies to create
vehicles with intelligent features. Information service functions add to the
basic vehicle function of traveling, turning and stopping. The function of
connecting is made possible by the use of communication technologies, which in
turn enriches the driving experience and improves the convenience of driving.
Examples include the following:
• Advanced car navigation system with functions such as displaying detailed information about the
parking level on which the vehicle is traveling and the VICS system that provides real-time
information about road traffic including congestion, accidents, traffic restrictions and parking.
These car navigation systems will continue to play an important role in providing drivers with various
types of information on safety, smooth traveling, comfort and convenience.
• G-BOOK is an information network service that merges the latest in network technologies with car
multimedia, preparing for the arrival of the ubiquitous network society. G-BOOK supports the driver
and the vehicle anytime, anywhere via a network, for example, by providing various types of
information useful for driving as well as a safety and security service that detects unusual
conditions in the vehicle.
• Emergency call service (the 'HELPNET'), is a system that either automatically or by manual button
control sends necessary information, such as vehicle position and other information to emergency
22
--------------------------------------------------------------------------------
Table of Contents
response numbers via a HELPNET operations center when a traffic accident or other emergencies occur. By
shortening the time between the occurrence of an emergency and the reporting, it decreases traffic
fatalities, reduces the adverse effects of injuries, lessens secondary casualties and alleviates traffic
congestion.
Increasing Vehicle Functionality - Driving Assist Functions. Toyota's driving
assist functions offer functions that assist drivers with a view to lessen the
burden of driving, enhance safety and stimulate excitement in their driving.
Toyota is proceeding with enhancements and the commercialization of various
functions that assist the driver in sensing external information, avoiding
danger and making appropriate maneuvers, all in line with the driver's basic
driving actions. Examples include the following:
• 'Night View' is a system that supports the driver's vision at night. Even when pedestrians, vehicles
and other objects within and beyond the range of the headlights are difficult to see, it displays them
more clearly and secures a wider range of vision for the driver.
• 'Lane Keeping Assist System' is a system that uses a camera to detect the white lane markers on the
road surface ahead while driving on the highway. While this system does not automatically keep the
vehicle within the lane and the driver must still operate the steering wheel, the system assists the
driver's operation of the steering wheel by controlling the motorized power steering, in order to help
keep the vehicle traveling between the lane markers.
• 'Pre-crash Safety System' is a system that perceives whether a crash is unavoidable and if so,
proceeds to activate safety devices at an early stage to reduce any damage caused by collisions.
• 'Intelligent Parking Assist' is the world's first parking assist system that enables the vehicle to be
automatically steered when it is being backed into a garage or being parallel-parked.
• 'Radar Cruise Control with Low-Speed Tracking Mode' is a system that enables vehicles to follow
vehicles ahead maintaining a distance within a preset speed. The low-speed tracking mode controls the
accelerator and the brake to maintain the distance from the vehicle ahead at a speed specified by the
driver when the vehicle is traveling at low speed (approximately 30km/h or slower) on a congested
highway. If the system determines that it is necessary to stop the vehicle, it issues a warning,
notifying the driver of the need to apply the breaks. Should the driver fail to apply the breaks in
time, the system automatically stops the vehicle momentarily to maintain the necessary distance from
the vehicle ahead.
• 'Vehicle Dynamics Integrated Management' ('VDIM', including VSC functions) is a system that constantly
monitors the driver's actions and the vehicle's state and centrally manages the engine, the steering
mechanisms and the brakes. By starting control even before the vehicle's control limits are reached,
the VDIM assists with the traveling, turning and stopping operations, thus achieving a high level of
preventive safety.
Enhancing Transport Systems. Enhancing transport systems requires addressing
various factors that are pertinent not only to cars but also roads, people and
public transport systems in order to ensure the smooth and efficient movement of
people and vehicles and to build a safe transportation environment. Although the
scope of enhancing transport systems is wide, recent advances in information
technology and intelligent transport systems are making various systems that
used to be merely concepts into a reality. Examples include the following:
• ETC is a system in which an on-board unit communicates with the gate to pay the toll by having it
charged to a credit card when a vehicle passes through the tollgate, thus eliminating the need for the
vehicle to stop for payment. This has the effect of alleviating traffic congestion near the tollgate.
• Intelligent Multimode Transit System ('IMTS') is a system that combines the advantages of rail and bus
transport to provide a new transportation system for medium level distances and loads. On main roads,
the buses run in automated platoons on dedicated roads, while on ordinary roads, each bus is manually
driven.
23
--------------------------------------------------------------------------------
Table of Contents
Toyota is committed to developing new intelligent transport system products.
Toyota believes that intelligent transport systems will become an integral part
of its overall automotive operations and enhance the competitiveness of its
vehicles. As familiarity with and demand for intelligent transport system
products grows, Toyota expects an increasing number of intelligent transport
system products to become commercially available and achieve general acceptance
each year.
Financial Services
Toyota's revenues from its financial services operations were Y781 billion in
fiscal 2005, Y737 billion in fiscal 2004 and Y725 billion in fiscal 2003. The
market for automobile financing has grown as more consumers are financing their
purchases, particularly in North America and Europe.
Toyota Financial Services Corporation is Toyota's wholly owned subsidiary
established in July 2000 which oversees the management of Toyota's finance
companies worldwide and the expansion into new automobile related product areas.
Toyota plans to expand its network of financial services, which currently covers
30 countries and regions, in accordance with its strategy of further developing
its auto-related financing businesses in significant markets.
Toyota Motor Credit Corporation is Toyota's principal financial services
subsidiary in the United States. Toyota also provides financial services in 29
other countries and regions through various financial services subsidiaries,
including:
• Toyota Finance Corporation in Japan,
• Toyota Credit Canada Inc. in Canada,
• Toyota Finance Australia Ltd. in Australia,
• Toyota Kreditbank GmbH in Germany, and
• Toyota Financial Services (UK) PLC in the United Kingdom.
Toyota Motor Credit Corporation provides a wide range of financial services,
including retail financing, retail leasing, wholesale financing and insurance.
Toyota Finance Corporation also provides a range of financial services,
including retail financing, retail leasing, credit cards and mortgage loans.
Toyota's other finance subsidiaries provide retail financing, retail leasing and
wholesale financing.
In fiscal 2005, Toyota commenced its financial services operations in China,
South Korea and Slovakia. Toyota also established Toyota Financial Savings Bank
in the United States in fiscal 2005.
Net finance receivables outstanding for all of Toyota's dealer and customer
financing operations were Y7.0 trillion at March 31, 2005, representing an
increase of approximately 19.4% as compared to the amount outstanding as of
March 31, 2004. The majority of Toyota's financial services are provided in
North America. As of March 31, 2005, approximately 64% of Toyota's finance
receivables were derived from financing operations in North America, 16% from
Japan, 10% from Europe and 10% from other areas.
Approximately 39% of Toyota's unit sales in the United States during fiscal year
2005 included a financing or lease arrangement with Toyota, the same as that of
fiscal year 2004 sales. Because a significant portion of Toyota's finance
business relates to sales of Toyota vehicles, lower vehicle unit sales may
result in a reduction in the level of Toyota's finance operations.
The worldwide financial services market is highly competitive. Toyota's
competitors for retail financing and retail leasing include commercial banks,
credit unions and other finance companies. Commercial banks and other captive
automobile finance companies are competitors of Toyota's wholesale financing
activities. Competition for Toyota's insurance operations is primarily from
national and regional insurance companies.
24
--------------------------------------------------------------------------------
Table of Contents
The following table provides information regarding Toyota's finance receivables
and operating leases as of March 31, 2004 and 2005.
Yen in millions US
dollars
in
millions
March 31 March 31
2004 2005 2005
Finance Receivables
Retail Y 3,643,998 Y 4,780,250 $ 44,513
Finance leases 912,622 758,632 7,064
Wholesale and other dealer loans 1,680,907 1,773,440 16,514
6,237,527 7,312,322 68,091
Unearned income (298,153 ) (233,417 ) (2,173 )
Allowance for credit losses (87,462 ) (91,829 ) (855 )
Total finance receivables, net 5,851,912 6,987,076 65,063
Less - Current portion (2,622,939 ) (3,010,135 ) (28,030 )
Noncurrent finance receivables, net Y 3,228,973 Y 3,976,941 $ 37,033
Operating Leases
Vehicles Y 1,387,404 Y 1,736,238 $ 16,168
Equipment 106,376 92,459 861
1,493,780 1,828,697 17,029
Less - Accumulated depreciation (375,861 ) (424,609 ) (3,954 )
Vehicles and equipment on operating leases, net Y 1,117,919 Y 1,404,088 $ 13,075
Retail Financing
Toyota's finance subsidiaries purchase primarily new and used vehicle
installment contracts from Toyota dealers. Approximately half of the used
vehicle contracts purchased are certified Toyota used vehicle contracts which
relate to vehicles purchased by dealers, reconditioned and certified to meet
specified Toyota standards. These vehicles are then sold with an extended
warranty from Toyota. Installment contracts purchased must first meet specified
credit standards. Thereafter, the finance company retains responsibility for
contract collection and administration. Toyota's finance subsidiaries acquire
security interests in the vehicles financed and can generally repossess vehicles
if customers fail to meet their contractual obligations. Almost all retail
financings are non-recourse, which relieves the dealers from financial
responsibility in the event of repossession. In most cases, Toyota's finance
subsidiaries require their retail financing customers to carry fire, theft,
collision and liability insurance on financed vehicles covering the interests of
both the finance company and the customer.
Toyota has historically sponsored, and continues to sponsor, special lease and
retail programs by subsidizing below market lease and retail contract rates.
Retail Leasing
In the area of retail leasing, Toyota's finance subsidiaries purchase primarily
new vehicle lease contracts originated by Toyota dealers. Lease contracts
purchased must first meet specified credit standards after which the finance
company assumes ownership of the leased vehicle. The finance company is
generally permitted to take possession of the vehicle upon a default by the
lessee. Toyota's finance subsidiaries are responsible for contract collection
and administration during the lease period. The residual value is normally
estimated at the time the vehicle is first leased. Vehicles returned to the
finance subsidiaries at the end of their leases are sold through a network of
auction sites as well as through the Internet. In most cases, Toyota's finance
subsidiaries require lessees to carry fire, theft, collision and liability
insurance on leased vehicles covering the interests of both the finance company
and the lessee.
25
--------------------------------------------------------------------------------
Table of Contents
Wholesale Financing
Toyota's finance subsidiaries also provide wholesale financing primarily to
qualified Toyota vehicle dealers to finance inventories of new Toyota vehicles
and used vehicles of Toyota and others. The finance companies acquire security
interests in vehicles financed at wholesale. In cases where additional security
interests would be required, the finance companies take dealership assets or
personal assets, or both, as additional security. If a dealer defaults, the
finance companies have the right to liquidate any assets acquired and seek legal
remedies.
Toyota's finance subsidiaries also make term loans to dealers for business
acquisitions, facilities refurbishment, real estate purchases and working
capital requirements. These loans are typically secured with liens on real
estate, other dealership assets and/or personal assets of the dealers.
Insurance
Toyota provides insurance services in the United States through its wholly owned
subsidiary, Toyota Motor Insurance Services, Inc. Its principal activities
include marketing, underwriting and claims administration. Toyota Motor
Insurance Services, Inc. also provides coverage related to vehicle service
agreements and contractual liability agreements sold by or through Toyota
dealers to customers. In addition, Toyota Motor Insurance Services, Inc. insures
and reinsures risks undertaken by Toyota's distributors and finance
subsidiaries. Toyota dealerships in Japan and in other countries and regions
also engage in vehicle insurance sales.
Toyota currently has voting power of approximately 34.8% in Aioi Insurance Co.,
Ltd, a leading insurance company in Japan. Toyota continues to use its strong
relationship with Aioi to develop attractive consumer insurance products for
Toyota's automotive customers.
Other Financial Services
Toyota Finance Corporation launched its credit card business in April 2001, and
currently has 4.7 million card holders as of March 31, 2005. Toyota also
established Toyota Financial Services Securities Corporation, a subsidiary of
Toyota Financial Services Corporation, which commenced operations in April 2001
to coincide with the launch of the credit card business. Through Toyota
Financial Services Securities Corporation, Toyota provides financial services
primarily for its card holders in Japan, including sales of investment trusts
and high grade corporate bonds.
Other Operations
In addition to its automotive operations and financial services operations,
Toyota is involved in a number of other non-automotive business activities. Net
sales for these activities totaled Y1,030 billion in fiscal 2005, Y896 billion
in fiscal 2004, and Y795 billion in fiscal 2003. The sales to external customers
of other operations represented 3.7% of Toyota's net revenues for fiscal 2005.
The most significant of Toyota's other operations include pre-fabricated
housing, its information technology related businesses, including certain
intelligent transport systems and an e-commerce marketplace called Gazoo.com.
Substantially all of Toyota's revenues from other operations were derived in
Japan.
Pre-fabricated Housing
Toyota is also engaged in the manufacture and sale of prefabricated housing.
Toyota has adapted the core production systems and methodologies used in its
automotive operations to this business. In order to strengthen its product
planning and sales of its prefabricated housing operations, Toyota spun-off its
operations and established a subsidiary, Toyota Housing Corporation, in April
2003. In March 2005, Toyota, together with two institutional investors, agreed
to jointly invest in Misawa Home Holdings, Inc. pursuant to their request to
assist its rehabilitation. The investment takes the form of a subscription of
equity shares in the total amount of 25.8 billion yen, of which 10.4 billion yen
is subscribed by Toyota. Going forward, Toyota expects to generate
26
--------------------------------------------------------------------------------
Table of Contents
synergies with Misawa in the development, manufacture and sales of housing and
to complement one another in terms of sales area and products. Through these
activities, Toyota intends to cater to a wide variety of customer needs and to
strengthen the housing business of both companies.
Information Technology
Toyota is involved in developing information technology related products and
services through joint efforts with certain telecommunication and information
services providers. Its primary partner in these development efforts is KDDI
Corporation, a domestic telecommunications service provider that offers
integrated mobile, domestic and international telecommunications services.
Toyota and KDDI Corporation are further strengthening their business
relationship in light of the increasing necessity for developing services that
are better adapted to existing telecommunications infrastructure. Toyota
currently holds an 11.7% of ownership interest in KDDI.
Toyota established Toyota InfoTechnology Center Co., Ltd., a joint venture among
its affiliates and KDDI, in January 2001. Toyota InfoTechnology Center, USA.,
Ltd., a wholly-owned subsidiary of the joint venture, was established in April
2001. This joint venture focuses on research and development of advanced
information technologies that address market needs. Toyota believes these
technologies will be integral to the further development of information services
businesses, including intelligent transport systems, and to the application of
information technologies to its financial services businesses. Toyota holds a
65% interest in the joint venture.
Toyota also operates a Japanese-language web site, Gazoo.com. The name 'Gazoo'
originates from the Japanese word gazo meaning images. Gazoo was established as
a membership Internet service linking Toyota, its national dealer network and
Gazoo members, and provides information on new and used Toyota automobiles and
related services as well as online shopping capabilities. Gazoo has been
expanded to offer a wide range of products and services, including information
on an increased number of vehicle types offered by Toyota and certain additional
service to its credit card members. To further expand its motor vehicle
information service, Toyota launched an information service called G-BOOK in
Japan in fall 2002 by applying information technology that was developed through
Internet information communications services. Toyota has included in its basic
services of G-BOOK services such as a theft detection system, location tracking
service and operator assistance service to enhance services to its G-BOOK users.
This is as a part of Toyota's efforts to offer a lifestyle with automobiles with
ease, safety and comfort. Toyota has also licensed its G-BOOK technology to
certain other competitors in Japan. In March 2004, Toyota launched its
state-of-the-art CRM ('customer relationship management') system called the
e-CRB ('customer relationship building') in Thailand. The e-CRB consists of a
membership-based website and an operations system for dealers. The e-CRB system
offers its customers a variety of services such as providing information of new
vehicles, accepting requests for brochures and estimates and notifying customers
when it is time for maintenance by keeping track of the vehicles' maintenance
history and mileage. Toyota hopes that the e-CRB will serve to facilitate
creating a closer and long-lasting relationship with its customers world-wide
and is currently considering to gradually expand this service in other
countries.
Governmental Regulation, Environmental and Safety Standards
Toyota is subject to laws in various jurisdictions regulating the levels of
pollutants generated by its plants. In addition, Toyota is subject to
regulations relating to the emission levels, fuel economy, noise and safety of
its products. Toyota has incurred significant costs in complying with these
regulations and expects it to require significant compliance costs in the
future. Toyota's management views leadership in environmental protection as an
increasingly important competitive factor in the marketplace.
Vehicle Emissions
Japanese Standards
The Air Pollution Law of Japan and the Road Transportation Vehicle Law regulate
vehicle emissions in Japan. In addition, both the Noise Regulation Law and the
Road Transportation Vehicle Law provide for noise reduction standards on
automobiles in Japan. Toyota's vehicles manufactured for sale in Japan comply
with all
27
--------------------------------------------------------------------------------
Table of Contents
Japanese exhaust emission and noise level standards. In addition, Toyota is
progressing with efforts to attain certification as 'ultra low emission vehicles
' for the majority of its automobile models under the Ministry of Land,
Infrastructure and Transport's Low Emission Vehicle Approval Standard. Under
this standard, ultra low emission vehicles must achieve 75% emission reduction
against standards implemented in October 2005 by the Ministry of Land,
Infrastructure and Transport.
U.S. Federal Standards
The federal Clean Air Act directs the Environmental Protection Agency to
establish and enforce air quality standards, including emission control
standards on passenger cars, light-duty trucks and heavy-duty vehicles. Under
current standards applicable to passenger cars and light-duty trucks produced in
model years through 2003, manufacturers are obligated to recall vehicles that
fail to meet these standards for ten years or 100,000 miles, whichever occurs
first. Pursuant to the Clean Air Act, the Environmental Protection Agency
determined that it was necessary to tighten standards further and in February
2000 decided to adopt more stringent vehicle emission and fuel economy standards
applicable to passenger cars and light-duty trucks produced in model years 2004
and beyond. In the standards adopted for model years 2004 and beyond,
manufacturers must guarantee that their vehicles meet the requirements for ten
years or 120,000 miles, whichever occurs first. Manufacturers will not be
permitted to sell vehicles in the United States that do not meet the new
standards. Separate standards for heavy-duty vehicles are also in effect, and
are expected to become more stringent.
California Standards
Under the federal Clean Air Act, the State of California is permitted to
establish its own, more stringent, emission control standards. As a result, the
California Air Resources Board has established its own emission standards, known
as the 'Low Emission Vehicle Program'. In late 1998, the California Air
Resources Board adopted additional vehicle emissions standards that must be
phased in beginning in the 2004 model year. These new standards treat most light
trucks the same as passenger cars and require both types of vehicles to meet the
new emissions standards of the Low Emission Vehicle Program. As part of the
original Low Emission Vehicle Program, the California Air Resources Board also
required that a specified percentage of a manufacturer's passenger cars and
trucks sold in California for all model years 1998 and after be 'zero-emission
vehicles' (vehicles producing no emissions of regulated pollutants). The
California Air Resources Board subsequently eliminated the zero-emission
vehicles mandate for model years before 2005, and adopted a zero-emission
vehicles requirement for model years 2005 and after. This zero-emission vehicles
requirement also sets forth certain requirements that advanced technology
vehicles such as hybrid cars and alternative fuel vehicles must meet to be
recognized as 'partial zero-emission vehicles'. Toyota's battery- powered RAV4
EV compact sport-utility vehicle qualifies as a zero-emission vehicle and the
new 2004 model Prius released in 2003 qualifies as a partial zero-emission
vehicle under the new zero-emission vehicles requirement adopted by the
California Air Resources Board. Toyota intends to continue to develop additional
advanced technologies and alternative fuel technologies which will allow other
vehicles using such technologies to qualify as zero-emission vehicles or
partial-zero-emission vehicles. In July 2002, the California legislature passed
new legislation that requires the California Air Resources Board to develop and
adopt, by the end of 2004, regulations that achieve the maximum feasible
reduction in greenhouse gas emissions. In September 2004, the California Air
Resources Board adopted regulations that would require the reduction of
greenhouse gas released from passenger vehicles, light trucks and other
noncommercial vehicles from the 2009 model year onward by 20 to 30 percent by
the 2016 model year and reported to the California state legislature at the
beginning of 2005 that it will adopt and promulgate the regulations. In December
2004, the Alliance of Automobile Manufacturers and the Association of
International Automobile Manufacturers, both of which Toyota is a member, filed
a lawsuit against the California Air Resources Board seeking injunction against
the implementation of the regulation. The lawsuit contends that only the
National Highway Traffic Safety Administration, and not states, including
California, has the authority to regulate carbon dioxide emissions and fuel
economy standards.
28
--------------------------------------------------------------------------------
Table of Contents
Other States
Other states may adopt California's regulations, including its zero-emission
vehicle mandates, by meeting the requirements under the federal Clean Air Act.
The states of Massachusetts, New York, Vermont and Maine have adopted
California's Low Emission Vehicle Program, effective with model year 2001 or
before. The states of Massachusetts, New York, Vermont and New Jersey have also
made decisions to adopt California's zero-emission vehicle requirement in the
future.
Canadian and Mexican Standards
Canada has established vehicle emission standards equivalent to the federal
standards in the United States, including the heightened requirements that will
be applicable to passenger cars and light trucks in model years 2004 and after.
Mexico's emission control standards are similar to those applicable in the
United States after the 1994 model year.
European Standards
Current vehicle emission control standards applicable in the European Union are
generally no more restrictive than U.S. standards. However, the European Council
and the European Parliament have adopted a directive that establishes
increasingly stringent emissions standards for passenger vehicles and light
commercial vehicles. Under this directive, the standards adopted beginning with
year 2000 require manufacturers to recall any vehicles which fail to meet the
standards for five years or 80,000 kilometers, whichever occurs first. Toyota
introduced vehicles complying with this directive in 1999. Under the standards
to be adopted beginning with model year 2005, manufacturers will be obligated to
meet the more stringent standards for five years or 100,000 kilometers,
whichever occurs first. The Prius complies with this directive. Standards for
heavy commercial vehicles have been adopted by the European Council and the
European Parliament for model years 2005 and thereafter and for model years 2008
and thereafter.
Compliance with new emission control standards will present significant
technological challenges to vehicle manufacturers and will likely require
significant expenditures. Examples of these challenges include the development
of advanced technologies, such as high performance batteries and catalytic
converters, as well as the development of alternative fuel technologies.
Manufacturers that are unable to develop commercially viable technologies within
the time frames established by the new standards will be limited in the number
and types of vehicles and engines they are able to sell in their principal
markets.
Vehicle Fuel Economy
Japanese Standards
The Law Concerning Rationalization of Energy Usage requires automobile
manufacturers to improve their vehicles to meet specified fuel economy
standards. Toyota has complied with these regulations in all material respects.
The law requires that the actual average fuel economy of gasoline-fueled
vehicles for each class based on vehicle weight proposed by each manufacturer
complies with the fuel economy standards established thereunder by 2010, and
that the actual average fuel economy of diesel-fueled vehicles for each class
based on vehicle weight proposed by each manufacturer complies with relevant
fuel economy standards by 2005. Toyota is now developing gasoline-fueled and
diesel-fueled vehicles that will meet these standards, with the aim of achieving
early compliance with these standards for all of its automobiles. Furthermore,
Japan has signed the United Nations Framework Convention on Climate Change and
has agreed to take steps to restrain the emission of 'greenhouse gases'. Japan
ratified the Kyoto Protocol in June 2002, which became effective in February
2005. This protocol requires Japan to reduce its carbon dioxide emissions by 6%
during the years 2008 to 2012 as measured from the 1990 base year.
29
--------------------------------------------------------------------------------
Table of Contents
U.S. Standards
The Federal Motor Vehicle Information and Cost Savings Act requires automobile
manufacturers to comply with Corporate Average Fuel Economy standards, commonly
referred to as the CAFE standards. Under the CAFE standards, a manufacturer is
subject to substantial penalties if, in any model year, its vehicles do not meet
those standards. The current CAFE standards are 27.5 miles per gallon for
passenger cars and 20.7 miles per gallon for light-duty trucks, including
mini-vans and sport-utility vehicles. In April 2003, the National Highway
Traffic Safety Administration established new CAFE standards for light-duty
trucks of 21.0 miles per gallon for 2005 model year vehicles, 21.6 miles per
gallon for 2006 model year vehicles and 22.2 miles per gallon for model 2007
vehicles. A manufacturer which meets the CAFE standards earns credits determined
by the difference between the actual average fuel economy of its vehicles and
the CAFE standards. Credits earned for the three preceding model years and
credits projected to be earned for the next three model years can be used to
meet CAFE standards in the current model year. Credits earned in respect of
passenger cars may not be used for trucks and credits earned in respect of
trucks may not be used for passenger cars. Passenger cars are further divided
into the two categories 'Domestic' and 'Import', and credits earned in one
category may be not applied toward another category.
Although Toyota has met the current CAFE standards for both passenger cars and
light-duty trucks, the enactment of a more stringent standard in 2003 could have
a significant impact on Toyota's ability to offer its automobiles for sale in
the United States.
Concern over the effect that carbon dioxide emissions may have on global warming
has focused attention on the need for reducing fossil energy use, in part by
increasing vehicle fuel economy. In November 1998, the United States signed the
Kyoto Protocol. This protocol calls for the United States to reduce its carbon
dioxide emissions by 7% during the years 2008 to 2012, as measured from the 1990
base year. The United States government currently has not ratified the protocol.
However, the United States has been considering ways to achieve the called-for
reductions, including more stringent CAFE standards, higher fuel costs and
restrictions on fuel usage. In February 2002, the Bush administration released a
climate change policy initiative stressing voluntary measures and a
cap-and-trade program to stem the growth of greenhouse gas emissions. These
actions would be costly to Toyota and could significantly restrict the products
it is able to offer in the United States.
In addition, the Energy Tax Act of 1978 imposes a 'gas guzzler' tax on
automobiles with a fuel economy rating below specified levels.
European Standards
The European Union has signed the Kyoto Protocol and agreed to reduce carbon
dioxide emissions by 8% during the years 2008 to 2012, as measured from the 1990
base year. In early 1999, the European Union entered into a voluntary engagement
with the European Automotive Manufacturers Association which establishes an
average emissions target of 140 grams of carbon dioxide per kilometer for new
cars sold in the European Union in 2008. That target represents an average
reduction in passenger vehicle fuel usage of 25%, measured from 1995 levels. In
addition, the European Union has reaffirmed its goal of reducing average carbon
dioxide emissions from new passenger cars to 120 grams per kilometer by 2012. As
a result, automobile manufacturers have agreed to re-examine in 2003 the level
of compliance towards the 2008 goal and whether further reductions are possible
by 2012. The Japan Automobile Manufacturers Association and the Korean
Automobile Manufacturers Association also entered into a similar voluntary
engagement with the European Union with the year 2009 as a target year.
Vehicle Safety
Japanese Standards
In March 2005, regulations of compressed hydrogen gas powered fuel cell vehicles
were introduced. The regulations involve technology standards such as those
relating to collision, prevention of hydrogen leaks and protection from
high-voltage.
30
--------------------------------------------------------------------------------
Table of Contents
Regulations relating to pedestrian safety are applicable to new models
manufactured after September 2005 and vehicles manufactured after September
2010, except for certain types of vehicles, and the installation of seat belt
reminders is required for driver's seats of new models manufactured after
September 2005 and for all vehicles manufactured after September 2008. In
addition, more stringent regulations on driving visibility standards, offset
frontal protection and front underrun protection are also expected to be
introduced. All Toyota motor vehicles currently sold in Japan meet or exceed
applicable Japanese safety standards.
U.S. Standards
The U.S. National Traffic and Motor Vehicle Safety Act of 1966 requires vehicles
and equipment sold in the United States to meet various safety standards issued
by the National Highway Traffic Safety Administration. The Safety Act also
authorizes the National Highway Traffic Safety Administration to investigate
complaints relating to vehicle safety and to order manufacturers to recall and
repair vehicles found to have safety-related defects. The cost of these recalls
can be substantial depending on the nature of the repair and the number of
vehicles affected.
In 2000, the National Highway Traffic Safety Administration issued various motor
vehicle safety standards, including an interim final rule specifying performance
requirements for advanced airbag systems. The rule imposes a new regimen of
tests with stringent new injury criteria, and sets forth a compliance phase in
schedule mandating that 20% of all vehicles produced by a manufacturer from
September 2003, 65% from September 2004, and 100% from September 2005, meet the
new safety standard. These standards add to the cost and complexity of designing
and producing new motor vehicles and original motor vehicle equipment. Toyota
has complied with the first phase of requirements that took place in September
2003. The National Highway Traffic Safety Administration continues to make
proposals on subjects such as fuel system crash integrity and universal child
restraint anchorages.
The Transportation Recall Enhancement, Accountability and Documentation Act was
enacted in the United States on November 1, 2000. This Act requires the National
Highway Traffic Safety Administration to upgrade federal motor vehicle safety
standards relating to tires based on a dynamic vehicle test that takes into
account the rollover propensity of vehicles. It also requires the National
Highway Traffic Safety Administration to initiate new rules that enhance its
authority to gather information potentially relating to motor vehicle defects.
This Act substantially increases the National Highway Traffic Safety
Administration's authority to impose civil penalties for noncompliance with
regulatory requirements and specifies possible criminal penalties for violations
of the federal Fraud and False Statements Act. Under this Act, the National
Highway Traffic Safety Administration expanded its New Car Assessment Program to
implement consumer information programs for vehicle rollover resistance and
child restraints and adopted extensive early warning defect reporting
requirement in 2002, and will strengthen regulations regarding tire-pressure
monitoring systems in 2005.
Toyota actively invests in technologies designed to increase the safety of its
vehicles. Toyota is developing technologies to increase the availability of
existing safety systems to all segments of the market. These technologies
include supplemental restraint system (SRS) airbags, anti-lock braking systems,
side airbags, curtain shield airbags, vehicle stability control and other safety
features.
European and Other Standards
In Europe, following the White Paper 'European transport policy for 2010: time
to decide' adopted in 2001, which declares targeting to halve the number of
deaths caused by road accidents by 2010, various groups in different fields are
currently conducting research and analyses. In addition, the 'Road Safety Action
Programme' adopted by the European Commission in 2003 envisions the reduction in
deaths from road accidents by utilizing technological advancement relating to
the improvement in vehicle safety. The White Paper and the Action Programme
promote the introduction of safety features such as automatic cruise control,
speed alert system, intelligent speed limitation devices, alcohol lock, whiplash
prevention, collision prevention, universal child
31
--------------------------------------------------------------------------------
Table of Contents
restraints (CRS) and seat belt reminders. Depending on the discussions, it is
possible that this will have an impact on legislation. Further, based on the
White Paper and the Action Programme, regulations relating to indirect vision
have been strengthened. The European Union has also passed legislation relating
to the safety of not only vehicle passengers but also that of pedestrians.
Vehicle safety regulations in Canada are similar to those in the United States.
Countries in South America and Asia have also established vehicle safety
regulations. Countries that are members of ASEAN are generally believed to
follow regulations promulgated by the United Nations and countries in South
America are generally believed to follow those of the United Nations or the
United States.
Environmental Matters
Japanese Standards
Toyota's automotive operations in Japan are subject to substantial environmental
regulation under the Air Pollution Law, the Water Pollution Control Law, the
Noise Regulation Law and the Vibration Control Law. Under these laws, if a
business entity establishes or alters any facility that is regulated by these
laws, the business entity is required to give prior notice to regulators, and if
a business entity discharges or causes exhaust, wastewater, noise or vibration
from such facility, the business entity is also required to comply with the
applicable standards. Toyota is also subject to local regulations, which in some
cases impose more stringent obligations than the Japanese central government
requirements. Toyota has complied with these regulations in all material
respects. Moreover, under the Waste Disposal and Public Cleaning Law, producers
of industrial waste must dispose of industrial waste in the way prescribed in
the Waste Disposal and Public Cleaning Law. Toyota has also complied with the
Waste Disposal and Public Cleaning Law.
In February 2003, the Soil Contamination Countermeasures Law became effective in
Japan. The Soil Contamination Countermeasures Law stipulates the contamination
testing and removal measures that are required when land and facilities used to
process hazardous materials are converted to residential areas or other public
use. In addition, the Law on Recycling of End-of-Life Vehicles was promulgated
in July 2002. Under the Law on Recycling of End-of-Life Vehicles, vehicle
manufacturers are required to take back and recycle certain materials of
end-of-life vehicles and the provisions concerning such obligations of vehicle
manufacturers became effective in January 2005.
U.S. Standards
Toyota's assembly, manufacturing and other operations in the United States are
subject to a wide range of environmental regulation under the Clean Air Act, the
Clean Water Act, the Resource Conservation and Recovery Act, the Pollution
Prevention Act of 1990 and the Toxic Substances Control Act. Toyota is also
subject to a variety of state legislation that parallels, and in some cases
imposes more stringent obligations than, federal requirements. These federal and
state regulations impose severe restrictions on air- and water-borne discharges
of pollution from Toyota facilities, the handling of hazardous materials at
Toyota facilities and the disposal of wastes from Toyota operations. Toyota is
subject to many similar requirements in its operations in Europe and Canada.
Moreover, the Environmental Protection Agency has promulgated more stringent
National Ambient Air Quality Standards for Ozone and Particulate Matter, which
define strategies needed to attain the new standards. Toyota expects growing
pressure in the next several years to further reduce emissions from motor
vehicles and manufacturing facilities.
European Standards
In September 2000, the European Union approved a directive that requires member
states to promulgate regulations implementing the following by April 21, 2002:
• manufacturers shall bear all or a significant part of the costs for taking back end-of-life vehicles put on
the market after July 1, 2002 and dismantling and recycling those vehicles. Beginning January 1, 2007, this
requirement will also be applicable to vehicles put on the market before July 1, 2002;
32
--------------------------------------------------------------------------------
Table of Contents
• manufacturers may not use certain hazardous materials in vehicles to be sold after July 2003;
• vehicles type-approved and put on the market from three years after the amendment of the directive on
type-approval shall be re-usable and/or recyclable to a minimum of 85% by weight per vehicle and shall be
re-usable and/or recoverable to a minimum of 95% by weight per vehicle; and
• end-of-life vehicles must meet actual re-use of 80% and re-use as material or energy of 85%, respectively,
of vehicle weight by 2006, rising respectively to 85% and 95% by 2015.
Currently, there are numerous uncertainties surrounding the form and
implementation of the applicable regulations in different European Union member
states, particularly regarding manufacturer responsibilities and resultant
expenses that may be incurred. All of the member states, other than the ten new
member states, have adopted legislation to implement the directive. In addition,
Sweden, Denmark and Belgium have existing legislation that partially implements
the directive. The ten new member states which joined the European Union in May
2004 are also in the process of adopting legislation to implement the directive.
In addition, under this directive member states must take measures to ensure
that car manufacturers, distributors and other auto-related businesses establish
adequate used vehicle disposal facilities and to ensure that hazardous materials
and recyclable parts are removed from vehicles prior to scrapping. This
directive impacts Toyota's vehicles sold in the European Union and Toyota
expects to introduce vehicles that are in compliance with such measures taken by
the member states pursuant to the directive.
Based on the legislation that has been enacted to date, Toyota has provided for
its estimated liability related to covered vehicles in existence as of March 31,
2005. Depending on the legislation that is yet to be enacted by certain member
states and subject to other circumstances, Toyota may be required to provide
additional accruals for the expected costs to comply with these regulations.
Although Toyota does not expect its compliance with the directive to result in
significant cash expenditures, Toyota is continuing to assess the impact of this
future legislation on its results of operations, cash flows and financial
position.
The European Union has also issued directives and made proposals relating to the
following subjects on environmental matters:
• emission standards that include a framework permitting member states to introduce fiscal incentives to
promote early compliance;
• reaffirmation of its goal of reducing carbon dioxide emissions; and
• reform of rules governing automotive distribution and service. The block exemption on distribution has been
amended in that dealers may engage in active sales cross border within the European Union and open
additional facilities for sales and services. Additionally, dealers could no longer be required by
manufacturers to operate side by side both sales and service facilities.
Toyota believes that its operations are materially in compliance with
environmental regulatory requirements concerning its facilities and products in
each of the markets in which it operates. Toyota continuously monitors these
requirements and takes necessary operational measures to ensure that it remains
in material compliance with all of these requirements.
Toyota believes that environmental regulatory requirements have not had a
material adverse effect on its operations. However, compliance with
environmental regulations and standards has increased costs and is expected to
lead to higher costs in the future. Therefore, Toyota recognizes that effective
environmental cost management will become increasingly important. Moreover,
innovation and leadership in the area of environmental protection are becoming
increasingly important to remain competitive in the market. As a result, Toyota
has proceeded with the development and production of environmentally friendly
technologies, such as hybrid vehicles, fuel-cell vehicles and high fuel
efficiency, low emission engines.
33
--------------------------------------------------------------------------------
Table of Contents
In addressing environmental issues, based on an assessment of the environmental
impact of its products through their life cycles, Toyota as a manufacturer
strives to take all possible measures in each life stage of a product, from
development through production and sales, and continues to work toward
technological innovations to make efficient use of resources and to reduce the
burden on the environment.
Research and Development
Toyota's research and development activities focus on the environment, vehicle
safety, information technology and product development. For a detailed
discussion of the company's research and development policies for the last three
years, see 'Operating and Financial Review and Prospects - Research and
Development, Patents and Licenses'.
The following table provides information for Toyota's principal research and
development facilities.
Facility Principal Activity
----- ------------
Japan
Toyota Technical Center Planning, design, vehicle evaluation, development of prototypes
Tokyo Design Research & Laboratory Design research and development of advanced styling designs
Higashi-Fuji Technical Center Research and advanced development on powertrains, materials,
electronic parts and other matters
Shibetsu Proving Ground Vehicle testing and evaluation
United States
Toyota Technical Center, U.S.A., Inc. Development of the upper body part for a portion of North American
manufactured vehicles, adapting vehicles sold in North America to
the market, advanced technology research, external affairs for
legal and regulatory affairs, certification
Calty Design Research, Inc. Design development, model production and design survey
Europe
TMEM R&D Group Development of the upper body part for a portion of European
manufactured vehicles, market tuning for vehicles sold in Europe,
advanced technology research, external affairs for legal and
regulatory affairs, certification
Toyota Europe Design Development S.A.R.L. Design development, model production and design survey
Toyota Motorsport GmbH Development of Formula One race cars
Asia Pacific
Toyota Technical Center Asia Pacific Thailand
Co., Ltd
Design of portions of vehicles that are tailored for vehicles sold
in Australia and Asia, evaluation
Toyota Technical Center Asia Pacific Australia
PTY, Ltd
Design of portions of vehicles that are tailored for vehicles sold
in Australia and Asia
34
--------------------------------------------------------------------------------
Table of Contents
The success of Toyota's research and development activities is a key element of
Toyota's strategy. The effectiveness of Toyota's research and development
activities is subject to a number of factors, some of which are not in Toyota's
control. These factors include the introduction of innovations by Toyota's
competitors that may reduce the value of Toyota's initiatives and Toyota's
ability to convert its research and development into commercially successful
technologies and products.
Components and Parts, Raw Materials and Sources of Supply
Toyota purchases parts, components, raw materials, equipment and other supplies
from several competing suppliers located around the world. Toyota works closely
with its suppliers to obtain the best supplies. Toyota believes that this policy
encourages technological innovation, cost reduction and other competitive
measures. No single supplier accounted for more than 5% of Toyota's consolidated
purchases of raw materials, parts and equipment during fiscal 2005, except for
Denso Corporation, an affiliate of Toyota, which supplied approximately 10% of
Toyota's purchases during fiscal 2005. Toyota plans to continue purchases based
on the same principle and does not anticipate any difficulty in obtaining
supplies in the foreseeable future.
As part of its globalization plan, Toyota is taking steps to increase purchases
from both new and existing suppliers outside of Japan. Toyota's largest sources
of supply outside Japan are currently located in the United States. In 2004,
Toyota launched its IMV Project, a global network designed to supply pickup
trucks, multipurpose vehicles and major vehicle components to Southeast Asia,
Europe, Africa, Oceania, Central and South America and Middle East from
production bases in Thailand, Indonesia, South Africa and Argentina. Toyota
believes the network will enhance its overall competitiveness by coordinating
Toyota's worldwide development, procurement and production activities. Moreover,
Toyota has also been rolling out a new global logistical support system in
conjunction with the launch of the IMV Project. This new support system will be
used to determine the optimum means and routes of transportation, and to
coordinate procurement activities in accordance with production status and the
availability of delivery vehicles. This system is designed to further Toyota's
globalization efforts by establishing an internal standard for worldwide
procurement and distribution in order to reduce production lead times and
production costs, thereby ensuring timely delivery to customers. Toyota
introduced this new global logistical support system in tandem with the launch
of the IMV Project in Thailand and Indonesia in August 2004 and plans to further
expand this system on a global basis.
The recent market condition and market price of some raw materials such as steel
has shown an upward tendency.
Toyota's ability to continue to obtain supplies in an efficient manner is
subject to a number of factors, some of which are not in Toyota's control. These
factors include the ability of its suppliers to provide a continued source of
supplies and the effect on Toyota of competition by other users in obtaining the
supplies.
Intellectual Property
Toyota holds numerous Japanese and foreign trademarks, patents, design patents
and utility model registrations. It also has a number of applications pending
for Japanese and foreign patents. A utility model registration is a right
granted under the laws of certain countries to inventions of less patentability
than those which qualify for patents. In general, the effective period for a
utility model registration is shorter than that granted for a patent. While
Toyota considers all of its intellectual property to be important, it does not
consider any one or group of patents, trademarks or utility model registrations
to be so important that their expiration or termination would materially affect
Toyota's business.
35
--------------------------------------------------------------------------------
Table of Contents
Capital Expenditures and Divestitures
Set forth below is a chart of Toyota's principal capital expenditures between
April 1, 2002 and March 31, 2005, the approximate total costs of such activity,
as well as the location and method of financing of such activity, presented on a
'by subsidiary' basis and as reported in Toyota's annual Japanese securities
report filed with the director of the Kanto Local Finance Bureau.
Description of Activity Total Cost Location Method of
---------------- (billions of
yen) Financing
Investment primarily in manufacturing facilities to undertake 914.3 Japan Internal funds
model changes by Toyota Motor Corporation
Investment primarily in new technology and products by Daihatsu 90.1 Japan Internal funds
Motor Co., Ltd.
Investment primarily in new technology and products by Hino 81.3 Japan Internal funds
Motors, Ltd.
Investment primarily in new technology and products by Toyota Auto 44.9 Japan Internal funds
Body Co., Ltd.
Investment primarily in new technology and products by Toyota 43.6 Japan Internal funds
Motor Kyushu, Inc.
Investment primarily in new technology and products by Kanto Auto 36.3 Japan Internal funds
Works, Ltd.
Investment to promote localization by Toyota Motor Manufacturing, 97.5 United Internal funds
Indiana, Inc. States
Investment to promote localization by Toyota Motor Manufacturing, 79.5 United Internal funds
Kentucky, Inc. States
Investment to promote localization by Toyota Motor Manufacturing 70.2 Canada Internal funds
Canada, Inc.
Investment to promote localization by Toyota Motor Thailand Co., 67.7 Thailand Internal funds
Ltd.
Investment to promote localization by Toyota Motor Manufacturing 55.5 United Internal funds
(UK) Limited Kingdom
Investment to promote localization by Toyota Motor Manufacturing, 51.0 United Internal funds
California Inc. States
Investment to promote localization by Toyota Motor Manufacturing 33.4 Poland Internal funds
Poland SP.zo.o.
Investment to promote localization by Toyota Motor Manufacturing, 30.0 United Internal funds
Alabama, Inc. States
Investment primarily in leased automobiles by Toyota Motor Credit 1,325.7 United Internal funds
Corporation States and borrowings
36
--------------------------------------------------------------------------------
Table of Contents
Set forth below is information with respect to Toyota's material plans to
construct, expand or improve its facilities between April 2005 and March 2006,
presented on a 'by subsidiary' basis and as reported in Toyota's annual Japanese
securities report filed with the director of the Kanto Local Finance Bureau.
Description of Activity Total Cost Location Method of
----------
(billions of Financing
yen)
Investment primarily in manufacturing facilities by Toyota Motor 368.5 Japan Internal
Corporation funds
Investment primarily in manufacturing facilities by Toyota Motor 83.1 Japan Internal
Kyushu, Inc. funds
Investment primarily in manufacturing facilities by Daihatsu Motor 60.0 Japan Internal
Co., Ltd. funds
Investment primarily in manufacturing facilities by Toyota Motor 54.7 United Internal
Manufacturing, Kentucky, Inc. States funds
Investment primarily in manufacturing facilities by Toyota Motor 48.5 Thailand Internal
Thailand Co., Ltd. funds
Investment primarily in manufacturing facilities by Kanto Auto
Works, Ltd.
47.0 Japan Borrowings
and
Internal
funds
Set forth below is additional information with respect to Toyota's material
plans to construct, expand or improve its facilities, presented on a 'by
facility' basis.
Texas Plant. Toyota commenced construction of a plant in Texas in October 2003.
The plant will be used to produce full-size Tundra pickup trucks, and will have
an initial annual production capacity of approximately 150,000 units. The plant
is expected to commence operations in 2006. The total cost of this plant is
expected to be approximately $800 million. The construction costs are expected
to be financial through internal funds.
Guangqi Engine Plant. In February 2004, Toyota established Guangqi Toyota Engine
Co., Ltd. as a joint venture with Guangzhou Automobile Group Co., Ltd. The joint
venture will operate a plant that is expected to commence production of engine
parts in early 2005 and gasoline engines in fall 2005. The plant is expected to
have an initial annual production capacity of 300,000 engines and is expected to
produce 25,000 engines during its first year in 2005, all of which will be
exported to Japan. The total cost of this plant is expected to be approximately
2.2 billion yuan. Toyota's share of the construction costs has been to date, and
are expected to be in the future for the remaining costs, financed through
internal funds and loans.
Guangzhou Plant. In September 2004, Toyota established Guangzhou Toyota Motor
Co., Ltd., a joint venture with Guangzhou Automobile Group Co., Ltd. The plant
operated by the joint venture is expected to commence the production of the
Camry in mid-2006 with an initial annual production capacity of 100,000 units.
The total cost of this plant is expected to be approximately 3.8 billion yuan.
Toyota's share of the construction costs has been to date, and are expected to
be in the future for the remaining costs, financed through internal funds and
loans.
Alabama Plant. Toyota plans to increase production capacity of engines at its
Alabama plant. The plant is expected to commence the production of V6 engines
for the Tundra and Tacoma pickup trucks by mid-2005 and increase the production
capacity of V8 engines from an annual production capacity of 120,000 units to
270,000 units for the Tundra pickup trucks and the Sequoia sports-utility
vehicles by the end of 2006. The total cost of this expansion is expected to be
approximately $270 million. The construction costs have been to date, and are
expected to be in the future for the remaining costs, financed through internal
funds.
Thailand Plant. In April 2005, Toyota announced the construction of a new
automobile manufacturing plant, which will be the third plant in Thailand. The
plant is expected to commence the production of the Hilux
37
--------------------------------------------------------------------------------
Table of Contents
pickup trucks in the beginning of 2007 with an annual production capacity of
100,000 units. The total cost of this plant is expected to be approximately 15.2
billion bahts. The construction costs are expected to be financed through
internal funds.
Russia Plant. In April 2005, Toyota announced the construction of the first
automobile manufacturing plant in Russia, following a basic agreement reached
with the Russian government and the city of St. Petersburg. The construction of
the plant commenced in June 2005. The plant is expected to produce the Camry,
the core model sold by Toyota in Russia, with an initial annual production
capacity of 20,000 units. The total cost of this plant is expected to be
approximately 4 billion rubles. Toyota has not decided how it will finance these
construction costs.
Toyota Motor Kyushu Plant. Toyota plans to construct a second production line at
Toyota Kyushu plant to increase its domestic production capacity. The line is
expected to commence production in September 2005 with an annual production
capacity of 200,000 units. The total cost of this expansion is expected to be
approximately Y45 billion. The construction costs are expected to be financed
through internal funds.
Toyota Motor Kyushu Engine Plant. Toyota plans to construct a new engine plant
at Toyota Kyushu for the production of new engines. The plant is expected to
commence production in January 2006 with an annual production capacity of
220,000 engines. The total cost of this expansion is expected to be
approximately Y28 billion. The construction costs are expected to be financed
through internal funds.
Toyota Motor Hokkaido Plant. Toyota plans to construct a new plant at Toyota
Motor Hokkaido for the production of new transmissions. The plant is expected to
commence production at the end of 2005 with an annual production capacity of
480,000 units. The total cost of this expansion is expected to be approximately
Y30 billion. The construction costs are expected to be financed through internal
funds.
Kanto Auto Iwate Plant. Toyota plans to construct a second production line at
the Kanto Auto Iwate plant to increase its domestic production capacity. The
line is expected to commence production in October 2005 with an annual
production capacity of 100,000 units. The total cost of this expansion is
expected to be approximately Y18 billion. The construction costs are expected to
be financed through internal funds and loans.
Toyota does not collect information on the amount of expenditures already paid
for each plant under construction because Toyota believes that it is difficult
and it would require unreasonable effort to identify and categorize each
expenditure item with reasonable accuracy as past and future expenditures.
Toyota's construction projects consist of numerous expenditures, each of which
is continuously being adjusted and incurred in variable and constantly changing
amounts as part of the overall work-in-progress.
Seasonality
Toyota has historically experienced slight seasonal fluctuations in unit sales.
For each of the past three years, Toyota's unit sales levels have been highest
in March of each year, with approximately 11% of annual unit sales generated
during that month, and for each of the remaining months, its unit sales have
generated approximately 7 to 9% of its annual unit sales.
Legal Proceedings
United States Antitrust Proceedings
In February 2003, Toyota, General Motors Corporation, Ford, DaimlerChrysler,
Honda, Nissan and BMW and their U.S. and Canadian sales and marketing
subsidiaries, the National Automobile Dealers Association and the Canadian
Automobile Dealers Association were named as defendants in purported nationwide
class actions on behalf of all purchasers of new motor vehicles in the United
States since January 1, 2001. Twenty-six similar
38
--------------------------------------------------------------------------------
Table of Contents
actions were filed in federal district courts in California, Illinois, New York,
Massachusetts, Florida, New Jersey and Pennsylvania. Additionally, 56 parallel
class actions were filed in state courts in California, Minnesota, New Mexico,
New York, Tennessee, Wisconsin, Arizona, Florida, Iowa, New Jersey and Nebraska
on behalf of the same purchasers in these states. As of April 1, 2005, actions
filed in federal district courts were consolidated in Maine and actions filed in
the state courts of California and New Jersey were also consolidated,
respectively.
The nearly identical complaints allege that the defendants violated the Sherman
Antitrust Act by conspiring among themselves and with their dealers to prevent
the sale to United States citizens of vehicles produced for the Canadian market.
The complaints allege that new vehicle prices in Canada are 10% to 30% lower
than those in the United States and that preventing the sale of these vehicles
to United States citizens resulted in United States consumers paying excessive
prices for the same type of vehicles. The complaints seek permanent injunctions
against the alleged antitrust violations and treble damages in an unspecified
amount. In March 2004, the federal district court of Maine (i) dismissed claims
against certain Canadian sales and marketing subsidiaries, including Toyota
Canada, Inc., for lack of personal jurisdiction but denied or deferred to
dismiss claims against certain other Canadian companies, and (ii) dismissed the
claim for damages based on the Sherman Antitrust Act but did not bar the
plaintiffs from seeking injunctive relief against the alleged antitrust
violations. The plaintiffs have submitted an amended compliant adding a claim
for damages based on state antitrust laws and Toyota is now responding to the
plaintiff's discovery requests. Toyota believes that its actions have been
lawful and intends to vigorously defend these cases.
Other Proceedings
Toyota has various other legal actions, governmental proceedings and other
claims pending against it, including product liability claims in the United
States. Although the claimants in some of these actions seek potentially
substantial damages, Toyota cannot currently determine its potential liability
or the damages, if any, with respect to these claims. However, based upon
information currently available to Toyota, Toyota believes that its losses from
these matters, if any, would not have a material adverse effect on Toyota's
financial position, operating results or cash flows.
39
--------------------------------------------------------------------------------
Table of Contents
4.C ORGANIZATIONAL STRUCTURE
As of March 31, 2005, Toyota Motor Corporation had 297 Japanese subsidiaries and
227 overseas subsidiaries. The following table sets forth for each of Toyota
Motor Corporation's principal subsidiaries, the country of incorporation and the
percentage ownership and the voting interest held by Toyota Motor Corporation.
Name of Subsidiary Country of Percentage Percentage
--------- Incorporation Ownership Voting
Interest
Interest
Tokyo Financial Services Corporation Japan 100.00 100.00
Hino Motors, Ltd. Japan 50.21 50.45
Toyota Motor Kyushu, Inc. Japan 100.00 100.00
Daihatsu Motor Co., Ltd. Japan 51.32 51.56
Toyota Finance Corporation Japan 100.00 100.00
Toyota Auto Body Co., Ltd. Japan 56.08 57.02
Toyota Administa Corporation Japan 100.00 100.00
Tokyo Toyo-Pet Motor Sales Co., Ltd. Japan 100.00 100.00
Kanto Auto Works, Ltd. Japan 50.46 50.64
Toyota Motor Manufacturing North America, Inc. United States 100.00 100.00
Toyota Motor Manufacturing, Kentucky, Inc. United States 100.00 100.00
Toyota Motor North America, Inc. United States 100.00 100.00
Toyota Motor Credit Corporation United States 100.00 100.00
Toyota Motor Manufacturing, Indiana, Inc. United States 100.00 100.00
Toyota Motor Sales, U.S.A., Inc. United States 100.00 100.00
Toyota Motor Manufacturing Canada, Inc. Canada 100.00 100.00
Toyota Credit Canada Inc. Canada 100.00 100.00
Toyota Motor Europe S.A./N.V. Belgium 100.00 100.00
Toyota Motor Engineering & Manufacturing Europe S.A./N.V. Belgium 100.00 100.00
Toyota Motor Marketing Europe S.A./N.V. Belgium 100.00 100.00
Toyota Motor Italia S.p.A. Italy 100.00 100.00
Toyota Kreditbank G.m.b.H. Germany 100.00 100.00
Toyota Deutschland G.m.b.H. Germany 100.00 100.00
Toyota France S.A. France 100.00 100.00
Toyota Motor Finance (Netherlands) B.V. Netherlands 100.00 100.00
Toyota Financial Services (UK) PLC United 100.00 100.00
Kingdom
Toyota (GB) PLC United 100.00 100.00
Kingdom
Toyota Motor Corporation Australia Ltd. Australia 100.00 100.00
Toyota Finance Australia Ltd. Australia 100.00 100.00
Toyota Motor Asia Pacific Pte Ltd. Singapore 100.00 100.00
Toyota Motor Thailand Co., Ltd. Thailand 86.43 86.43
Toyota South Africa Motors (Pty) Ltd. South Africa 100.00 100.00
4.D PROPERTY, PLANTS AND EQUIPMENT
As of March 31, 2005, Toyota and its affiliates produce automobiles and related
components through more than 50 manufacturing organizations in 27 countries and
regions around the world. The facilities are located principally in Japan,
Argentina, Australia, Brazil, Canada, China, India, Malaysia, the Philippines,
Thailand, the United States and the United Kingdom.
In addition to its manufacturing facilities, Toyota's properties include sales
offices and other sales facilities in major cities, repair service facilities,
and research and development facilities.
40
--------------------------------------------------------------------------------
This information is provided by RNS
The company news service from the London Stock Exchange
MORE TO FOLLOW LFFSRVISFIE