Final Results

Zotefoams PLC 26 February 2001 26th February 2001 Zotefoams plc Preliminary Results for the year ended 31 December 2000 Zotefoams plc, the world's leading manufacturer of cross-linked polyethylene block foam, today announces its preliminary results for the year ended 31 December 2000. Summary: * Turnover of £20.8 million (1999: £22.4 million) * Profit before tax down to £2.3 million (1999: £5.8 million) * Headline results impacted by: * strategic withdrawal from the volatile toy market * disruption caused by October fire at Croydon site * New executive management team in place * Global alliance with Sekisui Chemical Company now operational * US satellite plant due to be commissioned in H1 2001 * Total dividend for the year maintained at 7.5 pence net per share Commenting on the results, David Stirling, Managing Director said: 'Following the strategic review and conclusion of our alliance with Sekisui last year we now have a balanced, high margin growth business with an expanding international dimension. Zotefoams has always had leading-edge technology and we are very excited to have secured an alliance that will allow us to realise its full potential. We anticipate a rapid recovery from the fire to re-estabish sustainable sales growth. Acceleration of this growth will come from the production presence in North America and the progressive benefits of the strategic alliance.' Enquiries: Zotefoams plc 020 8664 1600 David Stirling, Managing Director Financial Dynamics 020 7831 3113 Tom Baldock Introduction We signalled 2000 as a year of transition for Zotefoams and, as announced in our interim report, we completed a strategic review of our markets and development priorities and in July successfully completed a highly significant strategic alliance with Sekisui Chemical Company Limited of Japan. In the second half-year we continued to grow our major markets in a climate of continuing high raw material price and Euro weakness. On 22 October 2000 a fire at our Croydon facility destroyed or damaged over 70% of our stock and some 25% of our buildings. Our foam production area was largely undamaged and production capability is not a limitation. Although supplies to our customers resumed in early November, demolition and clearance work on the site, in addition to long lead times on replacing some raw materials, meant we did not fully meet our customers requirements during November and December. Insurance is in place to cover assets and business interruption and we received an initial £2.0 million interim payment from our insurers in December. Results Profit before tax for the year ended 31 December 2000 was £2.3 million compared with £5.8 million for the year ended 31 December 1999. The 2000 figure includes one-off stock and capital equipment write-downs of £0.8 million. Turnover was £20.8 million (1999: £22.4 million). Earnings per share were 4.8p compared with 11.2p in 1999. These results do not include any adjustments for insured losses incurred as a result of the fire. Capital expenditure was £6.1 million, associated mainly with the new North American production facility. Operating Review Our headline results in 2000 show the impact of three major events taking place in the year. Certainly the most dramatic has been the impact of the fire which struck Zotefoams on 22 October. Also very prominent has been the effect of the fall in demand for the Puzz 3D toy segment from 12% of turnover in 1999 to 1% this year. Less noticeable, but perhaps more important to the long-term prospects of Zotefoams was the strategic review undertaken in June. The immediate consequences of this were a reassessment of our development priorities resulting in a clearer, value-added focus and concentration on fewer development projects. Turnover in 2000 was £20.8million, a fall of 7% from 1999. Profit before tax was £2.3million (1999: £5.8million) due to the fall in turnover, restructuring costs and higher costs of LDPE our major raw material. Sales in our core business increased by 4% over 1999. However, excluding adverse foreign exchange movements of £0.5m, the growth rate for the year was £1.25m (6.3%). In the first 9 months of the year Zotefoams achieved an average growth rate of 9.3% in core markets before the effects of exchange rate movements. Toy segment Sales to the Puzz 3D application were 12% (£2.7million) of our total turnover in 1999. This year they accounted for only 1% of total sales. This fall of £ 2.4million was the principal reason for the fall in sales in 2000 compared with 1999. The majority of our stock and capital equipment write-down of £ 0.8million taken in the first half of 2000 also related to the fall in demand from this segment. Going forward Zotefoams will benefit significantly from this dramatic change in the demand profile of our business. The inherent volatility in the toy business is now gone, leaving a stable core business with a diverse application base and growth prospects. Impact of the fire The fire at Zotefoams which occurred on 22 October destroyed or damaged over 70% of our stock and 25% of buildings, including our despatch facilities, materials storage, maintenance workshops and project facilities and also our technical laboratory. Such a major incident obviously affected the normal operation of our business and, short-term, the ability to meet customer demand. Thanks to the London Fire Brigade and our fire protection systems the main production facilities were largely undamaged. It is due to the effort and dedication of all our staff, working under adverse conditions, that Zotefoams was producing foams only 3 days after the fire. Initially, this production was constrained by some factors, including supply of speciality raw materials, restricting our ability to supply a full grade range to all customers. Each month has seen a marked improvement in production capability, however the effects of the fire are still being felt. Rebuilding work has commenced and production output has returned to pre-fire levels. Materials storage remains a problem affecting our planning and despatch operations. However good progress has been made in learning to live with the constraints of the site during this restoration period. We know that as rebuilding work advances the site improvement will help productivity and therefore are very confident that, towards the end of the year, we will be in a better position than before the fire. At this stage it is difficult to fully quantify the effect of the fire on our business. Insurance is in place to cover the loss of stock, buildings and machinery and also any loss of business or increased costs for an 18 month indemnity period. A payment of £2 million was received from our insurers in December to cover fire-related expenditure to the end of the year. Due to the effects of the fire it is more informative to analyse our performance pre and post fire rather than for the year as a whole. For this reason the sales and market analysis for non-Puzz 3D business is split between the first 9 months and the last 3 months of the year. First Nine Months In the first nine months turnover increased 6.5% over the comparable period. Excluding adverse currency movements of £0.4million underlying growth was 9.3% (£1.4million). North America The major contributor to this was North America where focused sales effort and a broadening of product range in anticipation of our Kentucky plant opening, lead to a 19.8% growth in local currency. The major growth segments were packaging (30% growth), and automative (85% growth). Both areas were targeted for growth with new products launched specifically for the North American market. Modifications to these products included new polymer blends and introducing American standard sizes thereby allowing customers better yields. United Kingdom Growth of 4.3% was a combination of 3%volume growth and a slight improvement in product mix. Again the focused effort in automative and packaging segments produced the main growth areas. However slow general economic conditions were behind falls in the marine products and sports and leisure markets. Continental Europe Underlying activity was strong with an average 7% volume increase across continental Europe. This, combined with price increases in all major markets, led to a 9.5% sales increase in constant currency. The main growth area in Europe was in general industrial goods with a 17% increase. All market segments, other than military, grew compared with the same period last year. Our fastest growing market was Italy where a change of distribution strategy two years ago was the main factor behind a growth rate of 51%. Last Three Months Sales in the last three months of 2000 declined by 3.4% (£0.16million) compared to 1999. The Board believes that the growth rates seen in the first 9 months of the year were a good indication of the strength of underlying market demand in to the final quarter of the year. The loss of 3 weeks finished goods stock and much of our work-in-progress and raw materials in the fire meant that, despite production capacity being available in the first week after the fire, we were unable fully to meet demand. Early indications are that the loss of sales in the final quarter will not adversely affect 2001. However the fire came at a sensitive time as we began to offer new products to customers as an alternative to Sekisui-produced foams. It is therefore likely that some customers' intentions to switch to Zotefoams products were affected by the fire. Manufacturing and Capacity The majority of capital expenditure during 2000 was in our new satellite plant in Northern Kentucky, which is expected to be commissioned in the first half of 2001. This facility will utilise the technology development, announced during 1999, of shipping non-expanded nitrogen saturated plastic sheets before final expansion at our Kentucky site. The only other significant item of capital expenditure relates to our investment in a fully integrated, multi-site computer system, which is due for commissioning in the second quarter of 2001. Gross margins fell to 32% compared to 43% in 1999. There are three main reasons for the fall; adverse macro-economic variables, lower plant utilisation due to the fall in turnover and one-off stock and capital equipment write-downs. The environment of continued Euro weakness, combined with high raw material prices, is estimated to have reduced profits by £1million compared to 1999. The average price of LDPE, our main raw material, increased by 19% (while similar movements were evident in other commodity polymers). In addition we estimate the fall in turnover reduced our gross margins by some 4.2%. Our June strategic review resulted in a write-down of £0.8 million of stock and assets; of which £0.7 million was a non-cash charge to cost of sales. Technical Development Since its stock market flotation in 1995 Zotefoams has concentrated development resource on improving its process capability and working with customers to meet their specific needs in product variants. While development of variants will continue to be an important element in customer service and sales growth, the time is now right for Zotefoams to focus on increasing development of new products and areas of greater opportunity. This means future investment will concentrate on establishing an organisation capable of exploiting Zotefoams' unique technology in areas of high differential advantage. During the year much of our focus has been to develop products which have similar attributes/characteristics to those foams produced by Sekisui, our alliance partner. These developments have allowed Sekisui to offer Zotefoams products to their customers in Europe; paving the way for the closure of their low-density block foam manufacturing operation in December 2000. Strategic Alliance As a business whose products are used in many industrial and consumer applications our future depends on developing and maintaining links to support these markets, to drive our growth and focus our activity. During the year Zotefoams finalised a co-operation agreement with Sekisui Chemical Co Ltd of Osaka, Japan. Sekisui are the largest producer of cross-linked foams in the world, with the majority of their sales being in roll form rather than the block products which Zotefoams make. The deal with Sekisui is world-wide and positions Zotefoams as a replacement of Sekisui block foams in Europe and as a supplement to their product range elsewhere. The co-operation differs across geographic regions as follows: Europe - Sekisui will market and sell Zotefoams product in exclusion to all other block foams through its Alveo subsidiary. In December 2000 Alveo ceased production of competing block foams. North America - Voltek, the foam division of Sekisui in America, have cross-agency agreement with Zotefoams. This allows both companies exclusive agency rights to a portfolio of foams. Asia - Sekisui and their affiliates will act as exclusive distributor of Zotefoams products. The European co-operation is already considerably advanced giving Zotefoams access to Alveo customer base and increasing our visibility of market trends. This allows us to work more closely to the specifier of the end application, driving product development and ensuring a partnership approach to meeting customer requirements. Dividend The Directors are recommending a final dividend of 5.0p net per share. This brings the total dividend for the year to 7.5p and is unchanged from the dividend in respect of the year ended 31 December 1999. Board Changes As announced in the interim report, David Stirling, Finance Director and Company Secretary since 1997, was appointed Managing Director in May 2000. Clifford Hurst was appointed Finance Director and Company Secretary with effect from 2 October 2000. I am delighted to welcome Clifford who was previously Commercial Director, and before that, Finance Director, of Thermos Limited. Randall Redd resigned as a Director of Zotefoams plc and President of Zotefoams Inc in July 2000. Employees On behalf of the Board, I would like to thank all our employees for their continued commitment to Zotefoams, and particularly for their dedication following the fire at Croydon. It was due to their exceptional efforts in very difficult working conditions that we were able to minimise the disruption to our customers. Prospects Although some adverse effects of the fire have continued into 2001, we are now close to re-establishing a quality service to our customers. We intend to maintain this service during the site restoration work and by the end of the year emerge better equipped to meet future requirements. We anticipate a rapid recovery from the majority of negative effects of the fire to re-establish sustainable sales growth. Acceleration of this growth will come from the production presence in North America which is due to commence late first half 2001, and from the progressive benefits of the strategic alliance with Sekisui. As we indicated in August, we believe we have a strategy to deliver a balanced, high margin growth business with an expanding international dimension. Consolidated Profit and Loss Account for the year ended 31 December 2000 2000 2000 1999 1999 £'000 £'000 £'000 £'000 Turnover - continuing operations 20,828 22,426 Cost of sales (14,265) (12,843) Gross Profit 6,563 9,583 Distribution costs (2,037) (1,945) Administrative expenses (2,175) (1,932) Operating profit - continuing operations 2,351 5,706 (Loss) on disposal of fixed assets - continuing operations (94) - Profit on ordinary activities before interest 2,257 5,706 and tax Interest receivable 93 76 Interest payable and similar charges (42) (9) Profit on ordinary activities before taxation 2,308 5,773 Tax on profit on ordinary activities (557) (1,704) Profit for the financial year 1,751 4,069 Equity dividends - paid (906) (906) Equity dividends - proposed (1,813) (1,813) Total dividends paid and proposed (2,719) (2,719) Retained (loss)/profit for the financial year (968) 1,350 Earnings per ordinary share 4.8p 11.2p Diluted earnings per ordinary share 4.8p 11.2p Consolidated Statement of Total Recognised Gains and Losses for the year ended 31 December 2000 2000 1999 £'000 £'000 Profit for the financial year 1,751 4,069 Currency translation differences on foreign currency net investments 52 16 Total recognised gains and losses relating to the year 1,803 4,085 Consolidated Balance Sheet as at 31 December 2000 2000 2000 1999 1999 £'000 £'000 £'000 £'000 Fixed assets Intangible assets - 27 Tangible assets 30,112 28,034 30,112 28,061 Current assets Stocks 2,148 2,487 Debtors 5,889 4,858 Cash at bank and in hand 1,518 2,975 9,555 10,320 Creditors: amounts falling due within one year (7,349) (5,411) Net current assets 2,206 4,909 Total assets less current liabilities 32,318 32,970 Creditors: amounts falling due after more than one year (433) (36) Provisions for liabilities and charges (3,742) (3,875) Net assets 28,143 29,059 Capital and reserves Called-up share capital 1,813 1,813 Share premium account 13,707 13,707 Capital redemption reserve 5 5 Profit and loss account 12,618 13,534 Total shareholders' funds - equity 28,143 29,059 Consolidated Cash Flow Statement for the year ended 31 December 2000 2000 2000 1999 1999 £'000 £'000 £'000 £'000 Net cash flow from operating activities 5,504 7,688 Returns on investments and servicing of finance Interest received 92 76 Interest paid -- bank and other (22) - -- finance leases (20) (9) 50 67 Taxation Mainstream corporation tax (963) (1,562) Overseas tax (22) 22 (985) (1,540) Capital expenditure Purchase of fixed assets (6,139) (2,626) Sale of fixed assets 982 11 (5,157) (2,615) Equity dividends paid (2,719) (2,646) Cash (outflow)/ inflow before financing (3,307) 954 Capital element of finance lease payments (86) (34) New finance leases 595 - Management of liquid resources 1600 (1,600) Decrease in cash in the year (1,198) (680) Reconciliation of Net Cash Flow to Movement in Net Funds for the year ended 31 December 2000 2000 1999 £'000 £'000 (Decrease) in cash in the year (1,198) (660) Cash outflow from decrease in debt and lease finance 86 34 Cash used to (decrease)/increase liquid resources (1600) 1,600 Change in net (debt)/ funds resulting from cash flows (2,712) 954 Net new finance leases (595) - Translation differences 53 (19) Movement in net (debt)/ funds in the year (3,254) 935 Net funds at the start of the year 2,871 1.936 Net (debt)/ funds at the end of the year (383) 2,871 Note The financial information set out above does not constitute the company's statutory accounts for the years ended 31 December 1999 or 2000 but is derived from those accounts. Statutory accounts for 1999 have been delivered to the registrar of companies, whereas those for 2000 will be delivered following the company's annual general meeting. The auditors have reported on those accounts; their reports were unqualified and did not contain a statement under section 237 (2) or (3) of the Companies Act 1985.

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